Intelligent Mobile Welding Robot | Automatic Cooperation for Steel Structures

• ✔ Precision welding with repeatability of ±0.2 mm
• ✔ 6 axes of freedom for maximum manipulation flexibility
• ✔ Increased productivity thanks to non-stop 24/7 operation
• ✔ Improving safety and working conditions in hazardous environments
• ✔ Compact design and fast response of advanced control system
• ✔ Stabilization and improvement of weld quality for perfect uniformity

Introducing an intelligent mobile welding robot that transforms the welding process for steel structures. This collaborative robot is designed for high automation, safety and efficiency, enabling companies to achieve unmatched quality and productivity in demanding industrial applications.

⚙️ What can this robot do?

• Versatile welding: Arc welding capability (including MIG, CO2, MAG, MIC) and submerged arc welding. Support for cutting and thermal spraying.
• Precise manipulation: Thanks to 6 degrees of freedom, the robot ensures any spatial trajectory and position of the welding gun with a load capacity of up to 5 kg.
• Intuitive programming: The basic working principle is “learning by reproduction”, where the user guides the robot step by step, the robot remembers positions and parameters, and automatically generates a program for repeated execution of tasks.
• Advanced control: Linear and circular interpolation swing functions with six modes, meeting the most demanding welding process requirements.
• Complete system: Includes control box with advanced action control module, robot body, welding power source, wire feeder and all accessories for immediate deployment.
• Teaching device: Essential for safe shutdown, monitoring, testing, and program execution, as well as manual control and real-time robot status monitoring.

🔍 Explore every detail

This industrial welding robot represents a modern solution for welding process automation, defined by the International Organization for Standardization (ISO) as a multi-purpose, reprogrammable manipulator with at least three programmable axes. Its mechanical interface is designed to connect various tools, such as a welding gun or a torch, enabling a wide range of applications from welding and cutting to thermal spraying.

The core of the system is the principle of learning and reproduction. The robot user simply performs the required actions, the robot remembers each movement, posture and welding parameters, and can then repeat the entire sequence exactly. This ensures not only high repeat accuracy (up to ±0.2 mm), but also a movement speed of over 60 m/min. The system supports various welding methods, including MIG welding for steel structures and aluminum, and submerged arc welding, making it a universal tool for many industries.

The complete arc welding robot system consists of a robust manipulator with six axes of freedom, a control system, a welding device and a weldment holding device. Together, these components create a highly efficient and reliable solution that reduces operator demands and maximizes productivity.

❌ Are you worried about low efficiency and safety in welding?

Manual welding comes with a number of challenges: high demands on worker qualifications, inconsistent weld quality, slow production cycles and exposure to hazardous conditions. Are you looking for a reliable solution that will eliminate these problems and take your production to the next level?

🚀 Discover the solution of the future with our welding robot!

Our intelligent mobile welding robot is exactly what your production needs. It brings automation, precision and continuous operation capability, which significantly increases productivity and quality. Free your workers from monotonous and risky tasks and entrust them to technology that works for them, without compromise.

💡 More than just features – real benefits for your business

• Compact design and dynamics: The compact structure with multi-joint type and large action radius ensures faster movement and flexible deployment in various environments.
• Fast control response: An advanced control system with instant response guarantees a smooth and precise welding process.
• Time Efficiency: Accelerate operations and significantly shorten production cycles for maximum throughput.
• Unlimited flexibility: A fully autonomous robot with an intelligent manipulator adapts to complex geometries and various welding tasks.
• Consistent weld quality: Stabilizing and improving weld quality ensures perfect uniformity and eliminates human error.
• Continuous Productivity: The ability to operate 24 hours a day, 7 days a week dramatically increases production capacity.
• Increased safety: Moving dangerous and monotonous operations to a robot improves working conditions and protects workers.
• Reduced skill requirements: Simplifying operational skill requirements for workers makes recruitment and training easier.

🎯 Who is this robot the ideal choice for?

• Steel structure manufacturers: For precise and fast welding of load-bearing and decorative elements.
• Automotive industry and its suppliers: For welding automotive parts, bodies and chassis with high precision and repeatability.
• Heavy engineering and construction machinery: Ideal for manufacturing robust components where strength and weld quality are key.
• All companies looking to modernize: For businesses that want to reduce operating costs, increase efficiency, and secure a competitive advantage through automation.

❓ Do you have any concerns? We'll answer them!

• Robot Programming: Concern: How complicated is robot programming? -> Answer: Currently, the most widespread and mature method of programming using a teaching device is the so-called "point-to-point" programming, which is intuitive and efficient.
• Return on investment: Concern: Can one robot replace multiple human workers? -> Answer: A conservative estimate shows that one welding robot can replace three to five human workers, which significantly shortens the return on investment period.
• Robot lifespan: Concern: What is the lifespan of industrial robots? -> Answer: The normal lifespan of a robot is 8-10 years, assuming regular maintenance and service.
• Maintenance frequency: Concern: How often does the robot need to be maintained? -> Answer: During use, it is recommended to perform maintenance once a year or after every 3,000 operating minutes to extend its lifespan.

📊 Technical specifications and package contents

Parameter / Item	Value / Description
Technical specifications
Number of axes	6
Robot load capacity	5 kg
Trajectory repeatability	±0.2mm
Types of welding	Arc (MIG, CO2, MAG, MIC), submerged arc welding
Maximum movement speed (PTP)	> 60 m/min
Package contents
Robot body	(Manipulator)
Robot control box	(Main control unit)
Welding power source
Wire feeder
Wire spool holder
Welding torch
Connecting cable set

❓ Frequently Asked Questions (FAQ)

How is the robot programmed?

Currently, the most widespread and mature method of programming using a teaching device is the so-called "point-to-point" programming, which is intuitive and effective.

Can one robot replace multiple human workers?

A conservative estimate shows that one welding robot can replace three to five human workers, significantly shortening the return on investment and increasing overall efficiency.

What is the expected lifespan of industrial robots?

Under normal operation and with regular maintenance, the lifespan of an industrial robot ranges between 8 and 10 years.

How often is it necessary to perform maintenance on the robot?

For optimal performance and to extend the life of the robot, it is recommended to perform maintenance once a year or after every 3,000 operating minutes.