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Six-Axis Industrial Welding Robot - High Precision and Efficiency

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Regular price 1 057 756 Kč s DPH
874 179 Kč bez DPH
Regular price Sale price 1 057 756 Kč

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SKU: 1601202252142

Description

  • ✔ Six-axis design for maximum flexibility and reach.
  • ✔ Excellent trajectory repetition accuracy ±0.2 mm.
  • ✔ Increases productivity and can replace up to 3-5 human workers.
  • ✔ Supports a wide range of welding methods, including MIG, MAG and TIG.
  • ✔ Works continuously 24/7, optimizing time usage.
  • ✔ Compact design and fast movements for efficient operation.
  • ✔ Ensures consistent and stable weld quality.

Introducing a cutting-edge six-axis welding robot designed to transform your manufacturing processes. This robotic system brings unmatched precision, speed, and reliability to every welding task, dramatically increasing the efficiency and quality of your production.

Six-axis welding robot

⚙️ Key features that will move you forward

  • Six-axis manipulation: Thanks to six axes of freedom, the robot allows the welding gun to achieve any spatial trajectory and position, guaranteeing extraordinary adaptability.
  • Precise repeatability: With a trajectory repeatability of ±0.2 mm, flawless quality and consistency of every weld is guaranteed.
  • Speed ​​and dynamics: Point-to-point movement speed exceeds 60 m/min, which significantly shortens cycle times and increases overall throughput.
  • Universal use: The robot is ready for all arc welding methods, including MIG, MAG, CO2, TIG and submerged arc welding.
  • Intelligent Programming: The basic working principle of teaching and reproduction allows users to easily guide the robot step by step and automatically generate programs for repetitive tasks.
  • Integrated system: The complete system includes a robotic manipulator, a control system, welding equipment and a positioning device for the weldments, often with two rotary tables.
  • 5 kg load capacity: The robot is designed to handle welding torches and tools weighing up to 5 kg.

🔍 Explore every detail

This six-axis industrial welding robot is synonymous with automation and precision in modern manufacturing. Its robust design and advanced control algorithms ensure reliable performance even in the most demanding industrial environments. With linear and circular interpolation options with six swing modes, it is able to meet specific welding process requirements and optimize the resulting weld quality.

The heart of the system is a control unit with a main computer that manages all operations of the manipulator. Drive modules, each of which can control up to nine joints (a standard robot has six), ensure smooth and precise movement. An essential part is also a teaching device (teach pendant), which serves as a user interface for manual control, programming, testing and monitoring the robot's status in real time. This device allows you to set joint angles, speed, acceleration, torque and monitor safety conditions.

❌ Are you bothered by slow and inconsistent production?

In today's dynamic industrial environment, the shortage of skilled workers and the need to constantly improve efficiency are huge challenges. Manual welding often leads to inconsistent quality, slow production and exposes workers to dangerous conditions. How to stay competitive while ensuring high quality and safety?

✅ Get back control and efficiency!

Our six-axis welding robot is the perfect solution to these problems. It automates your welding processes, eliminating human error and ensuring continuous, high-quality production. It allows you to optimize workforce utilization and shift human resources to tasks that require creativity and adaptability, while the robot takes care of routine but critical welding jobs.

Welding robot in action

🌟 More than just features, real benefits

  • Compact multi-joint design: -> Benefit: Provides a large radius of action and faster movements for efficient work in confined spaces.
  • Better control system: -> Benefit: Provides faster response and smoother control for optimal performance.
  • Acceleration of operation: -> Benefit: Significantly reduces working time and increases overall productivity.
  • Intelligent welding manipulator: -> Benefit: Expands the range of motion and enables more complex welding tasks.
  • Stabilization and improvement of quality: -> Benefit: Ensures consistent and even welds, reduces scrap.
  • Increase work productivity: -> Benefit: Enables 24-hour operation, maximizes performance and return on investment.
  • Improving working conditions: -> Benefit: Protects workers from hazardous conditions and reduces physical strain.
  • Reduced skill requirements: -> Benefit: Allows deployment of less experienced personnel for operation, reduces training costs.

🎯 Who is it the ideal choice for?

  • For automotive manufacturing companies and subcontractors.
  • For manufacturers of construction machinery, metal furniture and agricultural machinery.
  • For companies looking for solutions to increase welding quality, uniformity and volume.
  • For operations where it is necessary to eliminate the risks associated with manual welding in hazardous environments.

❓ Do you have any concerns? We'll answer them!

  • Concern: Is programming the robot complex and time-consuming? -> Answer: Programming is done using simple point-by-point programming via an intuitive teaching device (teach pendant), which is currently the most advanced and effective method.
  • Concern: What is the real return on investment? How many people will the robot replace? -> Answer: A conservative estimate is that one welding robot can replace 3 to 5 human workers, ensuring a quick return on investment and long-term savings.
  • Concern: What is the lifespan of industrial robots and do they require heavy maintenance? -> Answer: The typical lifespan of an industrial robot is between 8-10 years. To extend the lifespan, regular maintenance is recommended, ideally once a year or after 3,000 operating hours.

📊 Technical specifications

Robot type Six-axis industrial welding robot
Number of axes 6 degrees of freedom
Load capacity 5 kg (for welding gun and tools)
Trajectory repetition accuracy ±0.2mm
Point-to-point movement speed > 60 m/min
Welding modes Arc welding (MIG, MAG, CO2, TIG, submerged arc welding)
Swing modes Linear and circular interpolation, 6 modes in total
Programming principle Teaching and reproduction (Teach-pendant)

📦 Package contents and system components

Robotic body Mechanical part with arm, wrist and hand
Robot control box Main computer and control modules
Welding power source Fully digital multifunction unit
Wire feeder For automatic welding wire feeding
Wire spool holder For stable coil mounting
Welding gun Including welding/cutting tool
Connecting cables Set of necessary cables
Shielding gas For arc welding
Welding wire Consumables
Positioner Weldment positioning equipment (often with 2 rotary tables)
Electric control and safety system Complete solution for safe operation

❓ Frequently Asked Questions (FAQ)

What are the key advantages of this welding robot over manual welding?
Key benefits include significantly higher weld accuracy and consistency, increased productivity through 24/7 operation, reduced operating costs by replacing human labor, and improved worker safety in hazardous environments.
Are special skills required to operate the robot?
The robot is designed for easy programming using a training device. While initial training is required for operator certification, the robot significantly reduces the demands on welders' operational skills, enabling a wider range of workers to effectively perform welding tasks.
What type of welding does the robot support?
This model supports a wide range of arc welding methods, including MIG (CO2 welding, MAG welding), MIG for aluminum and special alloys (MIC welding), as well as submerged arc welding.
What security features are integrated?
The system includes comprehensive electrical control and safety protection. The training device ensures safe shutdown and monitors the robot and all equipment in the work cell, including behavioral errors and alarms.
How is the robot maintained?
For optimal robot life (8-10 years), it is recommended to perform maintenance once a year or after every 3,000 operating minutes. Before each use, it is necessary to check the wiring, equipment and tools.
Is it possible to integrate the robot into existing production lines?
Yes, the robot is designed with industrial automation in mind and can be integrated into existing systems. Its programming flexibility and wide range of applications allow for seamless integration into various manufacturing environments.
What is the maximum load the robot can carry?
The robot is capable of handling tools and torches with a maximum weight of 5 kg.