Fully Automatic Four-Arm Shell Production Robot with PLC

• ✔ Fully automated and optimized shell production
• ✔ Four-arm configuration for high efficiency and flexibility
• ✔ Precision casting thanks to advanced robotic technology
• ✔ Intuitive control via PLC and touch screen
• ✔ Separate scooping, hanging, dipping, dripping and sanding operations
• ✔ Patented fifth generation technology for reliability
• ✔ Robust construction designed for continuous industrial operation

Discover a revolution in precision casting with a fully automated four-arm robot designed to optimize and accelerate the shell manufacturing process. This patented system is the ultimate solution for modern foundries seeking maximum efficiency, consistency and unmatched quality in their production.

It uses advanced mechanical and electrical components to achieve precise and repeatable results, making it an indispensable partner for industrial automation.

🎯 What makes this robot truly special?

• Four-arm mechanical configuration with a rotating base, optimized for complex tasks.
• Each arm has independent lifting, rotating and swinging functions.
• Fully automatic operations of scooping, hanging, dipping, dripping and sandblasting of molds.
• Integrated PLC system for precise control of all processes.
• Intuitive touch screen for easy setup, monitoring and control.
• Patented fifth-generation technology, ensuring reliability and high performance.

⚙️ Explore every detail of automation

This cutting-edge four-arm robot is the result of years of development and represents the fifth generation of patented products designed for unrivaled performance in the field of precision casting. Its design is divided into mechanical and electrical parts, which together form a perfectly synchronized system for shell production.

The mechanical part consists of a robust rotating base on which four independent arms are mounted. These arms are equipped with advanced lifting, rotating and swinging functions, which allows for complete automation of processes such as scooping, hanging, dipping, dripping and sanding of molds. Each movement is optimized for maximum precision and repeatability, eliminating human error and ensuring uniform quality.

The electrical part, the heart of which is a programmable logic controller (PLC) and an intuitive touch screen, ensures flawless control of the entire machine. Thanks to the stepper drive system, smooth rotation of the turntable, precise lifting and lowering of the arms, their swinging movements and rotation of individual molds are ensured. All this guarantees automatic and consistent execution of all operations, thereby minimizing human error and increasing overall production productivity.

❓ Are you struggling with inefficiency and variable quality in shell production?

Traditional methods of manufacturing precision casting shells are often labor-intensive, time-consuming and error-prone. Manual operations lead to inconsistent quality, high operating costs and slow down the overall production cycle. Are you looking for a solution that will eliminate these problems and take your production to the next level?

✅ Take back control and optimize your production!

Introducing the four-arm shell manufacturing robot – a comprehensive automated solution that effectively addresses the above challenges. With advanced robotic technology and precise PLC control, this robot ensures unmatched consistency, speed and quality at every stage of production. It will allow you to minimize downtime, reduce labor costs and achieve optimal production with minimal human intervention.

🚀 More than just a robot – real benefits for your business

• Feature: Fully automated shell production -> Benefit: Dramatically reduce manual labor and human error, increase production speed and consistency.
• Function: Four-arm system with independent movements -> Benefit: High flexibility and optimization of the work cycle, possibility of processing multiple molds simultaneously.
• Features: Precise control via PLC and touch screen -> Benefit: Guaranteed consistent quality of each shell, easy process setup and monitoring.
• Feature: Integrated dipping and sandblasting operations -> Benefit: Compact, all-in-one solution reducing overall production time and optimizing space requirements.
• Features: Robust industrial design with patented technology -> Benefit: Long service life, minimized downtime and reliable operation in demanding conditions.

💡 Who is this robot the ideal choice for?

• For modern foundries and precision casting manufacturers who strive for full automation and optimization of production processes.
• For companies looking to dramatically increase shell production capacity while improving quality and accuracy.
• For innovative businesses looking for reliable, patented and proven robotic solutions for long-term growth and competitiveness.

❓ Do you have any concerns? We'll answer them.

• Concern: Is controlling such a complex robot too challenging? -> Answer: With an intuitive touch screen and advanced PLC control, the operation is designed for maximum user-friendliness, with minimal training required.
• Concern: What if there is a technical issue or malfunction? -> Answer: The product is designed with robustness and longevity in mind. Remote technician support is available for quick resolution if needed.
• Concern: Will the robot fit into my existing production line and space? -> Answer: The compact design and flexibility of the arms allow for its efficient integration into various production environments and minimize the need for extensive building modifications.

📊 Technical specifications

Parameter	Value
Station and mold configuration	3x2 (optionally 4x2) pcs
Maximum workpiece size	Ø450 x 500 mm
Working speed	≥3 (optionally 4) groups/min
Electrical power supply	380V 50Hz (three-phase five-wire)
Installed power	9 (optionally 11) KW (real consumption is significantly lower during normal operation)
Minimum radius of gyration of a suspended shell	R1010mm
Maximum radius of gyration of the suspended shell	R1660mm
Dimensions (approximate)	Ø1800 x 3000 mm
Weight (approximate)	2.8 (optionally 3.2) tons

❓ Frequently Asked Questions (FAQ)

What is the delivery time for the robot after ordering?

Most of these robots are made to order. Standard delivery time is usually between 30-60 days after placing an order.

What to do if there is a problem with product quality?

In case of quality issues, online support from technicians is available to provide 24-hour advice for quick problem resolution. Replacement of parts is handled by priority international express shipping if necessary.

Does the robot come with a manual and warranty card?

Each robot is accompanied by a professional English operation manual. The warranty period is standard one year, excluding damage caused by human activity or wearing parts. An electronic version of the manual is also available.

Why is the delivery time longer for products that are not in stock?

The longer delivery time is due to the need for careful inspection and tuning of the equipment by our technicians to ensure flawless quality and functionality of the robot before shipment. However, the priority is always the fastest possible delivery.

Who is responsible for installing and commissioning the purchased robot?

The supplier ensures that its technicians are sent to the customer within two weeks of delivery to commission the machine and train the personnel. The travel and accommodation costs of the technicians are covered by the buyer.