Industrial 6-Axis Robot for Grinding, Polishing and Deburring

• ✔ Precision grinding and polishing of ferromagnetic metals.
• ✔ Real-time force control with compensation for optimal results.
• ✔ Automatic process resume after interruption without losing progress.
• ✔ Simulation of manual techniques to achieve top surface quality.
• ✔ Integrated safety interlock for maximum protection.
• ✔ Intuitive generation of grinding paths with minimal learning.

Introducing a cutting-edge 6-axis industrial robot designed for precision grinding, polishing and deburring of ferromagnetic metals. This advanced system transforms demanding and repetitive tasks into an automated, highly efficient and consistent process. Thanks to innovative technologies and smart algorithms, this robot achieves excellent results and significantly increases the productivity of your production.

🚀 What can this robot do?

• Complete system for grinding ferromagnetic metals.
• Advanced trajectory planning and dynamic force control.
• Intelligent compensation and expert library for a wide range of materials and products.
• Display of tool ID, set and actual forces, and axial floating distances in real time.
• Configurable alerts for grinding force and engagement/retraction parameters.
• Automatic resumption of grinding near the interruption point after process anomalies.
• Use of built-in displacement sensors for data collection and residual height detection.
• Easy generation of grinding paths by recording a minimum number of teaching points.

🔍 Explore every detail

SIASUN FERROUS METALGRINDING SYSTEM is a revolutionary solution for metal processing. With a combination of trajectory planning, precise force control, intelligent compensation and a rich expert library, this robot ensures first-class results in grinding and polishing various materials and products. It is the key to ensuring quality and technological superiority in your manufacturing processes.

Detailed monitoring is a given – the system displays tool ID, set and actual force, as well as axial float distance in real time. Operators can configure grinding force alerts, engagement and retraction parameters, and control parameters, allowing precise control over every step of the process. Safety is ensured by an interlock between the grinding tools and the robot, which is activated in the event of any system abnormality, such as overload or tool jamming.

One of the biggest advantages is the ability to simulate manual grinding techniques, which significantly improves the quality of the surface finish. In addition, the generation of grinding paths is extremely intuitive. Operators can create complex paths by simply recording a few teach points and setting the path density via a dedicated interface, requiring no specialized programming skills, only process knowledge.

⏱️ Are you tired of manual and tedious sanding?

In many industries, grinding, polishing and deburring are still time-consuming and repetitive tasks that require high precision and skill. Manual processes are prone to human error, inconsistent quality and pose significant safety risks. How to ensure consistent results and optimize production costs?

📈 Get your time back and achieve perfection!

This 6-axis industrial robot is the answer to the challenges of modern industrial manufacturing. It offers automation, precision and repeatability that eliminate these problems. Let your team focus on more complex tasks while the robot ensures top-quality surfaces with minimal cost and unmatched efficiency. Leap to a higher level of automation and competitiveness.

🎁 More than just features, real benefits

• Features: Real-time force control with compensation. -> Benefit: Eliminates material damage, ensures consistent surface quality and extends tool life.
• Function: Automatic process recovery after interruption (e.g. alarm). -> Benefit: Minimizes downtime, reduces scrap and increases production throughput.
• Function: Simulation of manual grinding. -> Benefit: Provides a first-class surface finish that meets the highest aesthetic and functional requirements without the need for human skill.
• Function: Simple generation of grinding paths. -> Benefit: Saves time and costs on programming, enables quick deployment even for operators without specialized programming skills.
• Function: Closed loop grinding control with built-in sensors. -> Benefit: Ensures maximum process accuracy and adaptability, optimizes material consumption and increases reliability.

🎯 Who is it the ideal choice for?

• For metal manufacturing plants looking to automate grinding and polishing.
• For companies requiring extremely high and consistent surface finish quality.
• For businesses seeking to optimize production processes and reduce operating costs.
• For operations where it is necessary to effectively remove burrs from metal parts.

🤔 Do you have any concerns? We'll answer them!

• Concern: Complex implementation and programming of the robotic system. -> Answer: The system is designed for intuitive path generation with minimal learning curve, without the need for specialized programming skills, which simplifies deployment.
• Concern: What if an error or interruption occurs during operation? -> Answer: The robot has an automatic resume function and robust safety interlocks for maximum reliability and protection.
• Concern: Will the grinding quality be consistent and sufficient for my requirements? -> Answer: With real-time force control, compensation, an expert library and simulation of manual techniques, excellent and repeatable surface quality is ensured, meeting even the most demanding specifications.

💬 Frequently Asked Questions

What materials can this robot process?

The system is primarily intended for grinding and polishing ferromagnetic metals.

How does the robot ensure the accuracy of grinding and polishing?

Accuracy is ensured through advanced trajectory planning, precise real-time force control, compensation mechanisms, and built-in displacement sensors for residual height detection and closed-loop control.

Is programming the robot difficult for an ordinary operator?

No, the operator can generate grinding paths by recording a minimum number of teach points and setting the path density via a dedicated interface. No specialized programming skills are required, just process knowledge.

What happens if the process is interrupted, for example, by an alarm or power failure?

The system is equipped with an automatic grinding resume function near the interruption point, allowing the process to continue without having to restart the entire program.

What safety features does the robot offer?

The robot is equipped with safety interlocks between the grinding tools and the robot, which are activated in the event of system abnormalities, such as overload or tool jamming, to protect both the operator and the equipment.

Can a robot simulate manual grinding and how does this affect quality?

Yes, the system is designed to simulate manual grinding and polishing techniques. This significantly improves the quality of the surface finish and ensures first-class results that would otherwise require highly skilled human labor.