DJXS-4P: Intelligent 4-Arm Robot for Precision Wax Casting with PLC

• ✔ Patented 5th generation robot with innovative 4-arm design
• ✔ Fully automated mold handling, dipping and sandblasting processes
• ✔ Precise control using a programmable logic controller (PLC) and touch screen
• ✔ High efficiency with a working speed of up to 4 groups of molds per minute
• ✔ Optimized for lost wax casting mold making
• ✔ Robust design ensuring reliability and long life in industrial environments
• ✔ Ability to process workpieces with dimensions up to ⌀450x500 mm

Introducing the revolutionary DJXS-4P 4-arm robot, the fifth generation of patented products that pushes the boundaries of automation in precision casting. This intelligent system is designed to transform the lost wax mold making process, offering unmatched efficiency and precision.

🚀 Discover the power of automation: Key features of the DJXS-4P robot

• **Mechanical part:** A rotating base with four arms that rotates in sequence. Each arm has lifting, turning and rotating functions, allowing for precise operations such as gripping, hanging, dipping, dripping and sanding the mold shell.
• **Electrical part:** Control is via a programmable logic controller (PLC) and touch screen. The stepper system drives the rotation of the turntable, the lifting and lowering of each arm, its rotation and the rotation of each mold shell. The dipping and sandblasting processes are carried out fully automatically.

🔬 Explore every detail: Innovation at the heart of manufacturing

The DJXS-4P robot is the epitome of engineering excellence. Its patented fifth-generation design brings together robust mechanics and advanced electronics. Four independent arms, each with precise control of stroke, pivot and rotation, ensure maximum flexibility and accuracy when handling complex molds. The system is fully programmable, allowing fine-tuning of each step of the manufacturing process to achieve optimal results.

The integrated PLC system and intuitive touch screen give operators complete control over production, minimizing the need for manual intervention and increasing work safety. The DJXS-4P is ready to become the backbone of your automated foundry where reliability and reproducibility are key.

❓ Are you facing the challenges of traditional casting?

Manually making molds for precision casting is time-consuming, prone to human error, and often results in inconsistent product quality. Maintaining high production speeds while meeting strict quality standards can be a huge challenge for many foundries. Workforce turnover and the need to constantly train new employees further strain operational efficiency. Are you looking for a reliable and scalable solution to eliminate these challenges?

💡 Solutions within reach: Precision and speed with the DJXS-4P robot

The DJXS-4P robot was developed to address these challenges. With its advanced automation, PLC control and four independent arms, it brings unprecedented levels of precision and speed to the wax model production process. It eliminates human error, ensures consistent quality and dramatically shortens production cycles. Invest in technology that will pay off in higher productivity and reduced operating costs.

✨ More than just features: Real benefits for your production

• Feature: Patented 5th generation 4-arm design -> Benefit: Increased flexibility and optimization of work cycles for complex shapes.
• Function: Fully automated dipping, draining and sandblasting -> Benefit: Consistent mold surface quality and minimized human labor.
• Features: PLC control and touch screen -> Benefit: Intuitive operation, precise programming and easy diagnostics.
• Function: High working speed (up to 4 groups/min) -> Benefit: Significant reduction in production time and increase in overall production capacity.
• Feature: Robust industrial design -> Benefit: Long-term reliability and minimal maintenance requirements even in demanding conditions.

🎯 For whom is the DJXS-4P robot the ideal choice?

• For modern foundries and precision casting manufacturers striving for full automation.
• For companies that need to maximize production while maintaining the highest quality standards.
• For innovative businesses that want to reduce operating costs and dependence on manual labor.

🛡️ Are you worried? We have the answers!

• Concern: How is the installation and training? -> Answer: After delivery, the manufacturer will send its engineers to commission the machine and train your staff to ensure a smooth start.
• Concern: What if I encounter quality problems? -> Answer: In case of quality problems, 24-hour online engineer support is available. The necessary spare parts are sent immediately after payment.
• Concern: Is the delivery time of 30-60 days too long? -> Answer: The longer delivery time is due to the careful inspection and tuning of the equipment by the technician before shipment to ensure its top quality and functionality.

⚙️ Technical specifications

**Number of stations x Number of molds**	3x2 (4x2) pcs
**Max. workpiece size**	⌀450 x 500 mm
**Working speed**	≥ 3 (4) groups/min
**Power**	380V 50Hz (three-phase five-wire system)
**Installed capacity**	9 (11) KW (during normal operation the consumption is significantly lower)
**Min. turning radius of the suspended mold**	R1010
**Max. swing radius of suspended mold**	R1660
**Approximate dimensions (diameter x height)**	⌀1800 x 3000 mm
**Approximate weight**	2.8 (3.2) T

❓ Frequently Asked Questions (FAQ)

How long does delivery take after ordering?

Most of our machines are custom-made and can be delivered within 30-60 days after placing an order.

What should I do if I encounter quality problems while using the product?

If you have any quality problems and need after-sales service, you can contact us. Our engineers provide 24-hour online support to solve problems. If you need to replace parts, we will arrange them by international express after payment.

Does the machine have an English manual and warranty card?

Each machine comes with a professional English operation manual. The warranty period is one year, excluding human factors or wearing parts. An electronic version of the manual is also available.

Is the delivery time of 30-60 days too long?

The delivery time is determined by the fact that our technicians need to carefully check and fine-tune the equipment to ensure the highest quality of the machine. However, the priority is always the speed of production according to your needs.

What if I choose the wrong machine?

With the rich experience of our pre-sales engineers, we will help you choose the most suitable machine and solution based on your products. Before placing an order, we will ensure that you make the right choice. If there is a mistake, we will work with you to solve the problem.

Who is responsible for installing and commissioning the purchased machine?

The manufacturer is fully responsible for sending its engineers to your factory within two weeks of the machine delivery to commission and train your staff. The buyer is responsible for the return economy class airfare, hotel accommodation and other necessary expenses for the engineers.