Flexible cooperative welding robot with manual guidance

• ✔ Intuitive programming with manual guidance and learning
• ✔ 6-axis design for maximum flexibility
• ✔ Versatile welding capabilities (MIG/MAG, CO2, MIC)
• ✔ Increase in welding productivity and quality
• ✔ High trajectory repetition accuracy ±0.2 mm
• ✔ Cost savings and reduced production time
• ✔ Suitable for 24/7 continuous operation

Introducing a cutting-edge collaborative welding robot, designed for modern industrial environments where efficiency and precision are key. This flexible robot combines ease of operation with high performance, enabling rapid integration into existing manufacturing processes and significantly improving welding operations.

⚙️ What can this robot do?

• Versatile welding: Supports a wide range of methods including MIG, MAG, CO2, MIC and submerged arc welding.
• Manual guidance: Thanks to the "dragging and teaching" function, the robot can be programmed easily and intuitively by simply physically guiding it.
• High accuracy: Trajectory repeatability reaches an impressive ±0.2 mm, ensuring consistent weld quality.
• Optimal speed: Point-to-point movement speed exceeds 60 m/min for fast and smooth welding operations.
• Six-axis flexibility: Six degrees of freedom allow the robot to achieve any spatial trajectory and welding torch position.
• Teaching unit control: Intuitive interface for testing and program management.

🔍 Explore every detail

This welding robot is the definition of an industrial robot – a versatile, reprogrammable manipulator with automatic control, designed for use in industrial automation. Its basic principle is based on teaching and reproduction, where the user guides the robot step by step in performing a real task. The robot automatically remembers the position, attitude, movement and welding parameters of each action and then generates a program for smooth and repeated execution of all operations.

The welding robot is equipped with welding tongs or a torch on the flange of the last joint, which allows it to perform welding, cutting or thermal spraying. It is ideal for all arc welding and cutting technologies, most often used for MIG welding (CO2, MAG) of structural steels and stainless steels, MIG welding of aluminum and special alloys (MIC welding) and submerged arc welding.

The complete robot system includes a robot body, a control system, a welding device and often a positioning device for the weldments. With a six-axis design with a payload of 5 kg and the functions of linear and circular interpolation of the swing, this robot is ready to meet the most demanding requirements of welding processes. Its advanced technologies such as weld tracking and off-line programming represent key directions for the future development of intelligent manufacturing.

⚠️ Are you bothered by low efficiency and fluctuating welding quality?

Manual welding is time-consuming, often suffers from inconsistent quality and exposes workers to hazardous conditions. Are you looking for a way to increase production volume, ensure precise welds, and optimize costs? Traditional robots can be difficult to program and have limited flexibility. Do you need a solution that can easily adapt to changing production requirements and handle even the most specific welding tasks?

🚀 Get your time back and increase productivity with our collaborative robot!

Our flexible welding robot is a revolutionary solution for your production. Thanks to the intuitive manual guidance "teaching by dragging", programming tasks is easier than ever. The robot will become a tireless assistant, working with maximum precision and consistency 24 hours a day, 7 days a week. It will not only allow you to increase production volume, but also significantly improve the quality of each weld, minimize scrap and protect your workers from danger.

✨ More than just features, real benefits for your business!

• Compact design and multiple joints: Allows for faster movement and a wider range of actions, resulting in saving working time.
• Advanced control system: Ensures faster response and smoother operations, increasing stability and accuracy.
• Intelligent welding manipulator: Provides a wider range of motion and adaptability for complex geometries.
• Stabilization and quality improvement: Ensures consistent and uniform welds, reduces scrap and increases product reliability.
• Increased productivity: The ability to operate 24/7 leads to a dramatic increase in production and efficient use of resources.
• Improving working conditions: Allows workers to perform dangerous tasks without direct exposure to risk and reduces the demands on their physical skills.

🎯 Who is it the ideal choice for?

• For manufacturing companies in the automotive, engineering or construction industries.
• For companies looking for solutions to automate welding and increase efficiency.
• For workshops that need flexible and easily programmable welding equipment.
• For businesses focused on innovation and implementation of Industry 4.0 principles.

💬 Do you have any concerns? We'll answer them!

• Concern: What are the programming options for the robot? Answer: The proven point-to-point programming method via the teaching unit is primarily used, supplemented by intuitive manual guidance.
• Concern: How many human workers can one robot replace? Answer: A conservative estimate shows that one such robot can replace three to five human workers, which brings significant cost savings.
• Concern: What is the lifespan of an industrial robot? Answer: With normal use and regular maintenance, the lifespan of an industrial robot is between 8 and 10 years.
• Concern: How often does the robot require maintenance? Answer: To extend its lifespan and ensure optimal performance, we recommend performing maintenance once a year or every 3,000 operating minutes.

📊 Technical specifications

Parameter	Value
Robot type	Welding cooperative robot
Programming method	Manual guidance and teaching (teaching reproduction)
Number of axes	6 axes
Load capacity	5 kg
Point-to-point speed	> 60 m/min
Trajectory repetition accuracy	±0.2mm
Supported welding methods	MIG (CO2), MAG, MIC, arc welding, submerged arc welding
Swing welding function	Linear and circular interpolation (6 modes)
Expected service life	8-10 years (with regular maintenance)
Maintenance interval	1x per year or every 3,000 operating minutes
Arm length (range)	Selectable according to working range (e.g. 2m, 4m, 8m)
Package contents
Robotic body	Yes (6-axis)
Robot control box	Yes
Welding power source	Yes
Wire feeder	Yes
Wire spool holder	Yes
Welding torch	Yes
Connecting cables	Yes
Learning Unit (Demonstrator)	Yes

❓ Frequently Asked Questions

What types of welding can this robot handle?

The robot supports a wide range of welding methods, including MIG (CO2), MAG, MIC for aluminum and special alloys, arc welding and submerged arc welding, making it a versatile tool for various applications.

How is the robot programmed?

Programming is mainly done using the "teaching reproduction" method, where the user physically guides the robot to perform tasks (manual guidance) and the robot automatically remembers all the necessary parameters. A teaching unit for point-to-point programming is also available.

Can the robot work in hazardous environments?

Yes, one of the key benefits of industrial robots is the ability to take on tasks in hazardous or ergonomically challenging environments, improving safety and working conditions for human operators.

What is the time saving when using a robot?

Thanks to its high speed of movement, accuracy and ability to operate continuously (24/7), the robot can significantly speed up welding processes and reduce overall production time, which brings significant savings.

Is it difficult to maintain the robot?

For optimal performance and long life, regular maintenance is recommended, ideally once a year or after every 3,000 operating minutes. The robot is designed with reliability and minimal downtime in mind.

How accurate is the robot?

The robot boasts high trajectory repetition accuracy of ±0.2 mm, which ensures exceptional consistency and quality of all welds performed.