Professional six-axis welding robot for industrial automation

• ✔ Six-axis configuration for maximum flexibility and coverage.
• ✔ Excellent repeatability of ±0.2 mm for consistent weld quality.
• ✔ Supports a wide range of welding technologies including MIG/MAG, MIC and submerged arc.
• ✔ Increased productivity thanks to 24/7 continuous operation and fast movements.
• ✔ Improving safety and working conditions for your employees.
• ✔ Low operating requirements thanks to simple programming via the teaching device.
• ✔ 5 kg load capacity for efficient handling of welding tools.

Introducing the industrial welding robot, a cutting-edge solution designed to transform your production line. This high-performance six-axis manipulator brings unmatched precision, speed and reliability to every welding task. It is the ideal choice for businesses looking to optimize their manufacturing processes, increase product quality and efficiently utilize their resources.

⭐ Key features that will move you forward

• **Six-axis manipulator:** Provides maximum range of motion and flexibility, allowing for easy welding of complex geometries.
• **High accuracy and speed:** With a repeatability of ±0.2 mm and a movement speed of up to 60 m/min, the robot ensures consistent and efficient welding.
• **Universal welding capabilities:** It is compatible with MIG/MAG (CO2), MIC for aluminum and submerged arc welding technologies, making it a versatile tool for various materials.
• **Intelligent Control System:** Advanced control system with modules for main computer and motor drive ensures stable, fast response and reliable operation.
• **Intuitive Programming:** The Teaching Pendant provides a user-friendly interface for easy setup, programming, and monitoring of the robot.
• **Adaptable welding process:** Offers six linear and circular interpolation swing modes that can be adapted to specific welding process requirements.
• **Compact design:** Optimized low-inertia structure and multi-joint design enable fast and precise movements.

🔍 Explore every detail of the welding master

This welding robot is defined as a multi-purpose, reprogrammable automatic manipulator with at least three programmable axes, intended for use in the field of industrial automation. It is specifically designed for welding, cutting or thermal spraying, with a welding torch or tongs mounted on its end arm. The basic principle of operation is based on teaching and reproduction. The user guides the robot through the steps of the required task, while the robot automatically remembers the position, orientation, movement parameters and welding parameters of each action. It then generates a program that it can execute repeatedly and with high accuracy. After completing the training, it is enough to give the robot a start command and it will repeat the learned movements exactly. The system is complete and includes a robot manipulator, a control system, a welding device and a clamping device for the workpiece, often with rotary tables for efficient exchange. The entire system is modular and consists of a robot body, a control unit, a welding power source, a wire feeder and other components.

❓ Are you facing challenges in welding production?

Many manufacturing companies today face increasing pressure to improve efficiency, quality and reduce costs. A shortage of skilled welders, inconsistent weld quality due to human error and time-consuming manual welding can hinder your growth and competitiveness. In addition, hazardous welding work environments pose health risks to workers.

🚀 The solution is within reach: Accuracy, speed and reliability

Our six-axis welding robot is designed to eliminate these challenges. By automating your welding processes, you will not only ensure consistent, high-quality welds, but you will also dramatically increase productivity and reduce operating costs. Free your workers from monotonous and dangerous tasks, allow them to focus on more complex activities, and increase overall safety in the workplace. Investing in robotics is an investment in the future of your production.

💡 More than just features – real benefits for your business

• Stable weld quality: Thanks to precise movement repetition, you achieve homogeneous and high-quality welds, which minimizes scrap and the need for repairs.
• Extreme productivity: The robot is capable of working 24 hours a day, 7 days a week without breaks, dramatically increasing production capacity and reducing delivery times.
• Cost optimization: Reducing the need for highly skilled human labor, reducing material consumption, and increasing efficiency leads to significant savings in operating costs.
• Improving occupational safety: Removing the human factor from a hazardous welding environment protects your employees from risks and reduces the number of workplace accidents.
• Flexible deployment: Thanks to its modular design and easy programming, the robot quickly adapts to changing production requirements and new products.
• Independence from human skills: The robot ensures consistent results regardless of operator fatigue or skill level, reducing the need for worker qualifications.

🎯 Who is this welding robot the ideal choice for?

• Manufacturing companies in the automotive industry, engaged in welding trailer parts, chassis or bodies.
• Companies in metal fabrication and engineering that require high precision, high-volume production, and consistent weld quality.
• Companies striving to modernize, automate and increase competitiveness in the era of Industry 4.0.

🤔 Are you worried? We have the answers!

• Concern: Is programming complicated and time-consuming? -> Answer: No, thanks to the intuitive teaching device and the proven point-to-point programming method, setting up the robot is surprisingly simple and fast, minimizing implementation time.
• Concern: Is it worth investing in such expensive equipment? -> Answer: The robot can replace 3-5 human workers and works continuously, which leads to significant savings in labor costs and a quick return on investment, often within a few years.
• Concern: What is the lifespan and maintenance requirements of the robot? -> Answer: With the recommended annual maintenance or after 3,000 hours of operation, the robot has a lifespan of 8-10 years, which guarantees long-term reliability and minimal downtime.

⚙️ Technical specifications and configurations

Parameter	Value
Number of axes	6
Trajectory repeatability	±0.2mm
Maximum movement speed (point-to-point)	>60 m/min
Load capacity (payload)	5 kg
Supported welding types	MIG/MAG (CO2), MIC (aluminum, special alloys), Submerged arc
Programming	Teaching Pendant, point-to-point
Swing interpolation modes	6 (linear and circular)
Recommended service life	8-10 years (with annual maintenance)
Basic system configuration	Robot body (manipulator), control cabinet, welding power source, wire feeder, wire spool holder, welding torch, connection cables, teaching device. Shielding gas and welding wire are part of the welding system.

❓ Frequently Asked Questions

How is the welding robot programmed?

Programming is mainly done using a teaching device (Teaching Pendant) using the point-to-point method, which is currently the most widespread and mature method that allows for quick and intuitive task setup.

How many human workers can one robot replace?

A conservative estimate states that one welding robot can effectively replace three to five human workers, thanks to continuous operation and consistent, fatigue-free performance.

What is the average lifespan of an industrial welding robot?

The standard lifespan of an industrial robot is between 8 and 10 years, provided that it is regularly and properly maintained, which ensures its long-term reliability.

How often does the robot need to be maintained?

To extend the service life and ensure optimal performance, it is recommended to perform maintenance once a year or after every 3,000 hours of operation. This minimizes downtime and ensures stable functionality.

What types of welding does this robot support?

This robot is designed for a wide range of arc welding technologies, including MIG (CO2, MAG), MIC for aluminum and special alloys, and submerged arc welding, ensuring its versatility.

What is the accuracy of the robot's trajectory repetition?

The robot achieves excellent repeatable trajectory accuracy of ±0.2 mm. This high accuracy guarantees consistent, high-quality welds every time the job is repeated.

Is the robot suitable for both small and large manufacturing businesses?

Yes, thanks to its flexibility, easy programming and modular design, this robot is suitable for scaling production needs, from smaller workshops to large industrial operations.