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Automatic robot for applying silicone to insulating glass – Precision and efficiency

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Regular price 3 160 925 Kč s DPH
2 612 335 Kč bez DPH
Regular price Sale price 3 160 925 Kč

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Delivery: 60 dnů
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SKU: 1601220477018

Description

  • ✔ High efficiency and continuity of sealant application
  • ✔ Possibility of using two independent systems for different types of sealants (optional)
  • ✔ Glass pre-loading function to optimize production flow
  • ✔ User-friendly Panelmaster interface for easy operation
  • ✔ Flawless silicone application without bubbles and the need for manual finishing
  • ✔ Stable and precise Yaskawa motion system
  • ✔ Support for applying to glass of atypical shapes

Enter the era of automated insulating glass production with this cutting-edge silicone application robot. Designed to maximize efficiency, minimize human error, and ensure unmatched quality in every joint, this advanced device is the ideal solution for glass operations that strive for precision and reliability.

Robot for applying silicone to insulating glass

⚙️ Key features that will move you forward

  • Automatic and continuous application of sealant for insulating glass units of various sizes.
  • Two independent sealant supply systems allow flexible switching between two sealant types (optional).
  • The possibility of pre-loading glass significantly increases operational continuity and overall productivity.
  • The intuitive and user-friendly Panelmaster interface simplifies operation and reduces operator demands.
  • Guaranteed bubble-free application of sealant over the entire surface and perfect corners without the need for manual finishing.
  • Stable and reliable performance ensured by world-renowned Yaskawa control and servo systems.
  • Precise synchronous belt drive system for clean operation without glass contamination.
  • A unique automatic alarm warns of a lack of sealant, preventing downtime.
  • The sealant application pressure is precisely adjustable using the Panasonic CNC output.
  • Optional support for applying sealant to special and atypical glass shapes (arches, various graphics).

🔍 Explore every detail – Innovation in sealing

This automated robot represents the pinnacle of technology in the field of insulating glass production. It is designed to streamline every step of the sealing process, from preparation to final application. With its robust construction and the integration of top-of-the-line components from renowned brands such as Yaskawa and Panasonic, the device guarantees unrivaled reliability and long service life. The precise control of the sealant application eliminates defects such as bubbles or imperfect corners, delivering consistent, high-quality results that meet the strictest industry standards.

Investing in automation with this robot will translate into increased productivity, reduced operating costs and expanded production capacity. It is a strategic move for any manufacturer that wants to remain competitive and provide its customers with the highest quality products.

🤔 Are you bothered by the inefficient and expensive production of insulating glass?

Manually applying sealant is time-consuming, error-prone, and often results in inconsistent quality. High labor costs and wasted materials can significantly impact your margins and slow down the overall production process. Imperfections in sealants lead to complaints and reputational damage.

💡 Take back control and optimize your production!

With the automatic silicone robot, these problems are a thing of the past. It offers a comprehensive solution that automates the entire sealant application process. The result is a dramatic increase in efficiency, cost savings and the assurance of flawless insulating glass quality. Let the robot work precisely and continuously while you focus on growing your business.

Close-up of a puttying robot

🚀 More than just features, real benefits for your business

  • Function: Automatic continuity of sealant application -> Benefit: High production efficiency guaranteed without interruption and reduced downtime.
  • Function: Two independent sealant systems -> Benefit: Flexibility in material selection and optimization of the production process for different types of glass.
  • Function: Bubble-free application, no manual finishing -> Benefit: Perfect joint quality, eliminates defects and saves time on additional adjustments.
  • Feature: Stable Yaskawa control system -> Benefit: Reliable and precise operation with minimal failures and long equipment life.
  • Function: Support for atypical glass shapes -> Benefit: Expanded production capabilities and the ability to fulfill demanding orders with non-standard requirements.
  • Function: Automatic alarm for the amount of sealant -> Benefit: Prevention of unexpected production downtime and optimization of material consumption.

🎯 Who is it the ideal choice for?

  • Insulating glass manufacturers: For all those who want to increase their production and quality.
  • Large glass factories: To optimize large production lines and reduce dependence on manual labor.
  • Automation-focused companies: For businesses implementing modern robotic solutions into their operations.

🛡️ Do you have concerns? We'll answer them!

  • Concern: Complex machine operation and the need for long training? -> Answer: The intuitive HMI Panelmaster simplifies operation even for less experienced operators, with the option of online training.
  • Concern: What if I need a different type of sealant for different jobs? -> Answer: Optional two independent sealant systems allow flexible switching between different materials without the need for conversion.
  • Concern: Long-term process reliability and accuracy? -> Answer: World-renowned Yaskawa and Panasonic CNC control systems guarantee unmatched stability and precision with a 1-year warranty and lifetime service support.

❓ Frequently Asked Questions (FAQ)

What is the main advantage of this robot for my insulating glass production?
The robot ensures automated and consistent silicone application without bubbles and the need for manual finishing, leading to a significant increase in production efficiency and quality.
Is it possible to use different types of sealants?
Yes, the product offers optional two independent sealant systems, allowing flexible switching between different types of sealants.
How is the accuracy and reliability of application ensured?
Precision is guaranteed by world-renowned Yaskawa control systems and adjustable sealant application pressure using Panasonic CNC.
Can this robot be used for non-standard shaped glass?
Yes, the device supports applying sealant to special, atypical glass shapes, such as arches and other graphic forms.
How is the maintenance and cleanliness of the operation?
The precision synchronous belt system is designed for contamination-free operation, minimizing the need for maintenance and ensuring a clean working environment.
What is the warranty for this device?
This product comes with a 1-year warranty and lifetime service support.
Is technical support or training available?
The offer includes 24-hour online support and professional online training for operators.
Is it possible to adapt the machine to specific needs?
Yes, the manufacturer allows the machine to be customized according to the customer's detailed requirements.
What is the delivery time for this robot?
The usual delivery time is 5-10 working days for goods in stock, or 20-30 working days if the goods are not in stock. The specific date is specified according to the quantity and time of the order.
How is a lack of sealant during operation resolved?
The device is equipped with a unique automatic alarm that warns you in time of a low amount of sealant.