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Industrial Welding Robot | High Precision 6-Axis Arm for Manufacturing Automation

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Regular price 1 057 756 Kč s DPH
874 179 Kč bez DPH
Regular price Sale price 1 057 756 Kč

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SKU: 1601596075108

Description

  • ✔ Six-axis robotic arm for maximum flexibility and complex tasks
  • ✔ High welding accuracy with repeatability of ±0.2mm
  • ✔ Support for MIG, MAG, CO2 and submerged arc welding
  • ✔ Increased productivity and weld quality thanks to 24/7 operation
  • ✔ Compact design and fast movement of over 60 m/min for efficient work
  • ✔ Easy programming thanks to the intuitive 'teaching reproduction' method
  • ✔ Improved working conditions and reduced operator demands
  • ✔ Arm load capacity 5 kg for handling welding tools

Introducing a cutting-edge industrial welding robot designed for the most demanding tasks in industries such as civil engineering, energy and steel fabrication. This multifunctional six-axis robotic arm revolutionizes welding process automation, delivering unmatched precision, speed and consistency to your production.

Industrial welding robot in action

🤖 Smart Welding: What All Can This Robot Do?

  • 6-axis arm: Offers exceptional flexibility and reach for complex welding tasks.
  • High accuracy: With a repeatability of ±0.2mm, it ensures consistent and flawless welds.
  • Wide range of welding technologies: Supports MIG, MAG, CO2 and submerged arc welding for a variety of materials and applications.
  • Fast and efficient movement: With speeds of up to 60 m/min, it significantly reduces cycle times and increases production throughput.
  • Advanced Arc Control: Features linear and circular interpolation with six swing modes for optimal weld quality.
  • Compact design: Low inertia and multi-joint design allow for easy integration into existing production lines.
  • Intuitive programming: Thanks to the 'teaching reproduction' principle, the robot is easily taught and programmed for specific tasks.

⚙️ Explore Every Detail and Innovation

An industrial welding robot is a key element of modern automation. It is a multi-purpose, reprogrammable manipulator with at least three programmable axes, designed for use in industrial automation. This particular model with six axes guarantees maximum freedom of movement and positioning of the welding torch in space, which is essential for achieving complex and precise welds.

The basic working principle is based on learning and reproduction. The robot user performs the required operation step by step, while the robot automatically remembers the position, orientation, movement and welding parameters of each step. Based on this data, it then generates a program for continuous repetition of all operations. After completing the learning, it is enough to give the robot a start command and it will repeat the learned movements accurately and reliably.

The system is fully configurable, including the robotic arm itself, the control system, the welding device and the positioning device for the weldments, often with a pair of rotary tables for continuous operation. Current developments in welding robot technology focus on advanced features such as weld tracking, information sensors, offline programming, path planning, intelligent control, and future innovations are moving towards visual control, fuzzy logic and virtual reality technologies.

🤔 Are you troubled by inconsistent weld quality and low productivity?

Many manufacturing companies face challenges such as a shortage of skilled welders, high labor costs, slow production cycles, and the difficulty of maintaining consistent weld quality, especially for complex structures. Working in hazardous environments also exposes workers to unnecessary risks. Manual welding is often time-consuming and limits production volume.

⚡ Get Back Your Time and Increase Efficiency with a Welding Robot!

Our industrial welding robot offers a comprehensive solution to these problems. Thanks to a fully automated process, it eliminates human error, ensures precise and repeatable welds and dramatically increases production speed. It enables 24-hour operation without interruptions, which leads to a significant increase in production and a reduction in operating costs. Free your workers from dangerous and monotonous tasks and focus on strategic goals.

Robotic welding detail

💡 More Than Just Features: Real Benefits for Your Operation

  • Stabilization and quality improvement: With high repeatability and advanced welding modes, the robot ensures uniform and high-quality welds. -> Benefit: Fewer repairs, higher customer satisfaction and a better reputation.
  • Increased productivity: The ability to work 24 hours a day without breaks and at high speed significantly increases production throughput. -> Benefit: Higher production volume at the same or lower costs.
  • Improved working conditions: The robot takes over dangerous and monotonous welding tasks. -> Benefit: Increased worker safety and the possibility of transferring them to more demanding tasks.
  • Reduced operator requirements: Automation and easy programming reduce the need for highly skilled welders for routine work. -> Benefit: Simplify recruitment and reduce labor costs.
  • Compact structure and fast response: Low inertia and optimized control system enable fast and precise movements. -> Benefit: Dynamic and efficient integration into the production process.

👥 Who is this welding robot the ideal choice for?

  • Manufacturers of construction machinery, energy components and steel structures who are looking for reliable and efficient welding solutions.
  • Companies seeking to automate and robotize their production processes to increase competitiveness.
  • Businesses that want to improve the quality of their welds, reduce operating costs and ensure a safer working environment.

🧐 Do you have concerns? We answer key questions

  • Concern: Is the robot difficult to program and requires special training? -> Answer: Thanks to the 'teaching reproduction' principle, programming is intuitive. The robot is guided step by step by the user, which simplifies adaptation and setup. However, certified training is recommended for optimal use.
  • Concern: What is the reliability and durability of the robot in a demanding industrial environment? -> Answer: The robot is designed for continuous operation in industrial conditions. Regular inspections and maintenance, together with quality components, ensure a long service life and minimal downtime.
  • Concern: Is the investment in robotic welding really worth it? -> Answer: Increased productivity, significantly improved weld quality, reduced labor costs and minimized waste lead to a quick return on investment and long-term savings.

📊 Technical Specifications and Package Contents

Parameter Value
Robot type Industrial welding robot, 6-axis
Repeat accuracy ±0.2mm
Movement speed More than 60 m/min
Arm load capacity 5 kg
Welding swing modes 6 (Linear and circular interpolation)
Supported welding technologies MIG (CO2, MAG), MIC, submerged arc welding
Arm length (variants) 2 meters, 4 meters, 8 meters
Package contents
Robotic arm Yes (manipulator)
Robot control system Yes
Welding equipment Yes (welder)
Positioning device for weldments Yes (clamping device with rotary tables)
Robot control box Yes
Wire feeder Yes
Wire spool holder Yes
Welding torch (gun) Yes
Connecting cables Yes
Learning device (demonstrator) Yes

❓ Frequently Asked Questions

What safety precautions must be observed when working with a robot?
Before starting work, it is necessary to check the condition of the wiring for gas or liquid leaks and ensure that there are no obstacles in the robot's working area. The operator must be trained and certified, wear protective equipment and stop the machine immediately in case of any abnormality.
How is the robot programmed for new tasks?
The robot is programmed using the 'teaching reproduction' method, where the user guides it step by step. The robot automatically remembers the position, orientation and parameters of each movement, and then generates a program to automatically repeat the operation.
Can this robot weld different materials?
Yes, the robot supports a wide range of welding technologies including MIG (CO2, MAG), MIC and submerged arc welding, allowing it to work effectively with various types of metals and alloys.
What are the main advantages of using this robot in my production?
The main benefits include a significant increase in productivity, stabilization and improvement of weld quality, reduction of operating costs, improvement of occupational safety and reduction of dependence on highly qualified welders.
What is included in the basic configuration of a welding robot?
The basic configuration includes a robotic arm, control box, welding power source, wire feeder, spool holder, welding torch, connection cables and a teaching device.
How is welding accuracy ensured?
The robot achieves high accuracy thanks to six degrees of freedom, repeatability of ±0.2mm and an advanced control system with linear and circular interpolation functions.
What happens if a failure occurs during operation?
In the event of an abnormality or malfunction, the machine must be stopped immediately, the site secured, and then a repair report must be reported. Robotic systems are equipped with monitoring and alarm functions for early detection of errors.
Is it possible to integrate the robot into an existing production line?
With its compact structure, flexible design and multi-joint design, the robot is designed for effective integration into various industrial environments and production lines.