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8-Axis Gantry Industrial Robot with Arm Track – Welding and Handling

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Regular price 440 658 Kč s DPH
364 180 Kč bez DPH
Regular price Sale price 440 658 Kč

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SKU: 1601548508779

Description

  • ✔ Revolutionary 8-axis flexibility for multi-angle operations.
  • ✔ Extremely high repeatable positioning accuracy (up to ±0.02 mm).
  • ✔ Optimization of welding positions and significant improvement of weld quality.
  • ✔ Efficient processing of large and irregular workpieces.
  • ✔ Maximum space saving thanks to innovative console design.
  • ✔ Rapid adaptation to multi-variety production and complex processes.

Introducing the industry-leading 8-axis gantry robot system with arm path, designed to transform your industrial processes. This intelligent automation tool delivers unmatched precision, flexibility and efficiency for demanding tasks such as handling, welding and assembly of large or complex parts. Get ready for a new level of productivity and quality.

8-axis gantry robot in action

Unique Advantages: Why is this robot the key to your efficiency? ⚙️

  • Innovative 8-axis design: The system adds a rotational degree of freedom, enabling complex multi-angle operations that are difficult to achieve with traditional 7-axis systems.
  • Dual-axis base (X + Y): Robust design with linear axes ensures wide reach and stable movement for precise processing.
  • Exceptional repeatability: Up to ±0.04 mm on the X-axis and ±0.02 mm on the Y-axis, which is crucial for high-quality welding and assembly. With the NC system, it achieves a repeatability of ±0.1 mm and an angular accuracy of ±0.05°.
  • Welding Optimization: Improves weld positions and significantly increases the quality and efficiency of welding large, multi-weld and high-precision metal components.
  • High space saving: The single-sided support bracket minimizes the built-up space, making it ideal for limited areas or integration into existing lines.
  • Rapid Reconfiguration: The ability to switch workpiece positions within seconds after one-time programming eliminates the need for manual calibration.
  • Robust components: The standard configuration includes high-quality components from Taiwanese manufacturers Airtac, Jingte and Baoteng for maximum reliability.

An in-depth look at design and performance 🔬

This sophisticated robotic system is based on a dual-axis (X+Y) base with solid technical parameters. The X-axis offers a rated output force of 7000N with a repeatability of ±0.04mm, while the Y-axis achieves a rated force of 1900N with an even more precise repeatability of ±0.02mm. Both axes are equipped with Taiwan Airtac guide rails, Taiwan Jingte helical gears and Taiwan Baoteng automatic lubrication system, ensuring smooth and reliable operation.

The robust construction includes a double-jointed, highly rigid 500*300 mm column and a 400*400 mm crossbar, phosphating, sandblasting and spray-painting for maximum durability and longevity. The standard color scheme combines off-white RAL7035 for the main body with orange sheet metal parts, giving the system a modern industrial look.

A key advantage is the 8-axis cantilever track’s ability to efficiently process large-scale, multi-welded, and high-precision metal components. Whether you’re working with stainless steel or lightweight, high-strength specialty alloys, the system ensures efficient and stable welding operations with the appropriate welding processes.

Are you facing challenges in industrial automation? 🤔

Are you struggling to weld large, complex or irregular metal parts efficiently? Are you stuck on projects that require extreme precision and flexibility that your existing equipment cannot provide? Are limited space in your shop floor preventing you from expanding automation, and are manual processes too slow and costly? Are you wondering how to reduce reprogramming and calibration time when changing production?

Get your time back and increase quality with our 8-axis gantry robot! ✅

Our 8-axis gantry robot with arm track is designed to address these challenges with elegance and efficiency. With advanced 8-axis flexibility and unmatched accuracy, it will become an indispensable partner for welding, handling and assembly. Unleash the potential of your production and achieve results that exceed your expectations.

Detail of the 8-axis robotic system

More than just features, real benefits you'll feel 🚀

  • Features: Advanced 8-axis system with additional rotational degree of freedom -> Benefit: Ability to perform multi-angle and multi-directional operations that are difficult to achieve with traditional 7-axis systems. Optimization of weld positions and significant improvement in weld quality.
  • Features: High repeatable positioning accuracy (±0.04 mm on X-axis, ±0.02 mm on Y-axis) -> Benefit: Ensures consistent and high-quality outputs, minimizing errors and material waste.
  • Feature: Single-sided support bracket -> Benefit: Maximizes space utilization, ideal for installations in tight spaces or in close proximity to other equipment.
  • Function: Numerically controlled system with fast switching of workpiece positions -> Benefit: Increases the efficiency of processing large and irregular workpieces and allows flexible adaptation to different production series without lengthy calibration.
  • Feature: Adaptability to various metal materials and welding processes -> Benefit: A universal solution for welding from common stainless steel to special light alloys, expanding your production options.

Who is this robust system the ideal choice for? 🎯

  • Mechanical equipment manufacturers: For welding, assembly and inspection of large structural parts (e.g. excavator booms, crane booms).
  • Rolling stock manufacturers: For welding high-speed train/metro bodies, chassis components and steel structures.
  • Aerospace and defense industry: For welding and inspecting precision components such as aircraft fuselage frames, engine cases, or missile fuel tanks.
  • Pressure vessel and heavy equipment manufacturing: For welding and grinding large pressure-resistant components such as chemical tanks or wind turbine towers.
  • General Industry: For integration into automated production lines, sheet metal processing, and hardware or home appliance manufacturing.

Do you have any concerns? We'll answer them with peace of mind! 🛡️

  • Concern: Is the installation of such a complex system safe and stable? -> Answer: The system is designed with strong resistance to overturning. For maximum safety, it requires anchoring with chemical anchors and for the extended version, the installation of counterweights, which ensures safe and stable operation.
  • Concern: Will the system be able to handle our company's specific production requirements? -> Answer: Thanks to its modular design and flexible integration, the system is fully adaptable. It supports personalized customization of specifications, colors, and logos to perfectly match your unique needs.
  • Concern: What if we need technical support or service? -> Answer: We offer comprehensive technical support and a one-year warranty for this product, which guarantees you peace of mind and assurance of long-term, trouble-free operation.

⚙️ Technical specifications and system content

Parameter Value
In general
System type 8-axis gantry robot system on arm track (X + Y axis)
Repeatable positioning accuracy (with NC system) ±0.1mm
Angular positioning accuracy (with NC system) ±0.05°
X-axis
Repeatable X-axis positioning accuracy ±0.04mm
Rated output force of X-axis 7000 N
X-axis guide rail Taiwan Airtac 45
X-axis conversion Taiwan Jingte M4 helical (40 teeth / radius 84.9 mm)
Travel per X-axis gear revolution 533.3 mm
X-axis lubrication Taiwan Baoteng automatic system
X-axis cover plate 1100 (walk-on type, load capacity 5000 kg)
Y-axis
Repeatable Y-axis positioning accuracy ±0.02mm
Rated output force of Y-axis 1900 N
Y-axis guide rail Taiwan Airtac 30
Y-axis conversion Taiwan Jingte M2 helical (36 teeth / radius 38.2 mm)
Travel per Y-axis gear revolution 240mm
Y-axis lubrication Taiwan Baoteng automatic system
Construction
Working beam specifications 500*300 mm double-jointed high-rigidity column
Crossbar specifications 400*400mm
Surface treatment Phosphating / sandblasting / spray painting
Standard color (main body) Grey-white RAL7035
Standard color (sheet metal parts) Orange

❓ Frequently Asked Questions

What are the main advantages of an 8-axis system over a 7-axis one?
The 8-axis system has an additional rotational degree of freedom, allowing it to perform multi-angle and multi-directional operations. This leads to optimization of welding positions and a significant improvement in weld quality, especially for complex geometries.
Where is this robotic system most often used?
It is widely used in fields such as mechanical engineering, rail transport, aerospace and defense, pressure vessel and heavy equipment manufacturing, as well as in the general sheet metal processing industry and automated production lines.
What is the positioning accuracy of this robot?
The system offers a repeatable positioning accuracy of ±0.04 mm on the X-axis and ±0.02 mm on the Y-axis. When controlled by a numerical system (PLC or industrial robot controller), it achieves a repeatable accuracy of ±0.1 mm and an angular accuracy of ±0.05°.
Is it possible to adapt the robotic system to our specific requirements?
Yes, the products support personalized customization according to the customer's actual needs. For example, specifications, colors, or logo can be customized.
How is the stability and safety of the system ensured during operation?
The system is designed with high resistance to overturning. For secure fixation, chemical anchors are required, and the extended version requires the installation of a counterweight. These elements ensure stability even during demanding operations.
What kind of technical support and product warranty do you offer?
We provide comprehensive technical support and a standard one-year product warranty to ensure worry-free operation and long-term reliability.
Is this system suitable for welding light and special alloys?
Yes, the 8-axis cantilever track is highly adaptable to a variety of metal materials, including common stainless steel as well as lightweight and high-strength specialty alloys. The key is to properly match it with the appropriate welding processes.
How does the system affect space requirements?
The cantilever design with single-sided support means the system doesn't take up space on either side of the work surface, which is convenient for tight spaces or when placed close to other equipment. Additionally, the modular axis design doesn't add much floor space.