Custom Manufacturing of Plastic Components for Robotics

• ✔ Cost-effective solution for custom manufacturing
• ✔ Fast delivery times from design to production
• ✔ Ideal for prototyping and small batch production
• ✔ Precise processing of large and complex parts
• ✔ Wide range of compatible plastic materials
• ✔ Possibility of manufacturing parts with dimensions up to 4.5 x 2.5 x 1.2 meters
• ✔ Extensive surface treatment options

Enter a world of limitless possibilities with our custom plastic component manufacturing. Whether you are developing a new humanoid robot, an autonomous system, or need specialized packaging for robotic modules, our vacuum and thermoforming services provide the flexibility, precision, and efficiency needed for your innovative projects. Turn your 3D designs into physical products with guaranteed quality and speed.

⚙️ What does our service offer?

• Vacuum and thermal forming: Modern technologies for the efficient production of plastic parts.
• Custom solution: Production exactly according to your 3D/CAD files.
• Wide selection of materials: Compatibility with plastics such as ABS, PET, PC, PP, PMMA, PS, PVC and many more.
• Large format production: Ability to produce parts up to 4.5 x 2.5 x 1.2 meters.
• Series flexibility: Implementation of prototypes, small series (from 50 pieces) to large-volume production.
• Precision finishing: CNC machining for precise cuts and holes, detailed engraving.
• Comprehensive surface treatments: Polishing, painting, metallization, chrome plating and screen printing for a perfect look.

🔎 Explore production details

Vacuum and thermoforming is a process in which plastic sheets are heated to a soft state and then shaped using vacuum or pressure into precise molds. This method is particularly suitable for the production of plastic shells, covers and housings that require high precision and strength. A key advantage is the ability to respond quickly to new product development needs where speed and efficiency are important.

Thanks to advanced technologies such as 5-axis gantry machining centers and automatic CNC machines, high manufacturing accuracy and tolerances are ensured even for the most complex geometries. The shaping itself is followed by precise post-processing, including edge cutting, drilling and other surface treatments, so that the resulting part perfectly meets your requirements.

💡 Do you need unique plastic components for your robotics projects?

It often happens that standard components cannot fully satisfy the specific requirements of innovative robotic systems. Traditional manufacturing methods can be too expensive and time-consuming for small and medium series, which slows down development and increases prototyping costs. How to ensure that your vision is not limited by the limits of series production?

🚀 Get a precise, tailor-made solution with flexibility and speed!

Our custom plastic part manufacturing using vacuum and thermoforming is the answer to your challenges. We offer cost-effective, flexible and fast solutions for manufacturing plastic shells, covers and complex components exactly according to your needs. Whether it's a single prototype or a small production run, we can help you bring your robotic innovations to life with maximum efficiency.

✨ More than just features, real benefits for your project

• Cost efficiency: Lower initial investment in tools and process optimization -> Significant reduction in overall production costs.
• Development speed: Significantly shorter lead times than other methods -> Accelerate product launch and flexible response to changes.
• Design freedom: Possibility of shaping large and complex parts, wide range of surface finishes -> Realization of even the most ambitious designs without compromise.
• Quality and precision: Advanced CNC technology and strict quality control -> Reliable and functional components with a long service life.
• Market testing: Ideal for sample and small batch production -> Allows for concept validation with minimal risk before mass production.

🎯 Who is this service the ideal choice for?

• Robotic systems developers: For creating unique packaging, housings, and structural components.
• Innovative startups and research teams: Who need to prototype and test new concepts quickly and efficiently.
• Companies looking for flexible production: For small to medium series with high demands on precision and aesthetics.
• Automation solution integrators: For the production of special components that do not fit into standard catalogs.

❓ Do you have concerns? We will answer them

• Concern: How to ensure accuracy with complex geometries? -> Answer: We use advanced 5-axis gantry machining centers and CNC machines to guarantee high accuracy and tolerances even for the most demanding parts.
• Concern: Is this method also suitable for small production volumes? -> Answer: Yes, vacuum forming is highly effective even for small batch production (from 50 pieces) and sample production, which saves tooling costs.
• Concern: Can I choose from different materials and finishes? -> Answer: We offer a wide range of plastics (ABS, PET, PC, PP, PMMA, PS, PVC) and comprehensive surface treatments, including polishing, painting and metallization, for perfect appearance and functionality.

⚙️ Technical specifications of the service

Technology	Vacuum and thermal plastic forming
Available materials	ABS, PET, PC, PP, PMMA, PS, PVC and others
Maximum part dimensions	4.5m (length) x 2.5m (width) x 1.2m (height)
Material thickness	1mm - 12mm
Minimum order	From 50 pieces (samples acceptable)
Machining accuracy	Guaranteed tolerance using a 5-axis gantry and CNC center
Available finishes	Smooth, matte, glossy, textured, varnishing, technical and mirror polishing, colored pigment, gray primer, metallization, chrome plating, screen printing
Post-processing	Edge cutting, hole drilling, engraving, complex assembly

❓ Frequently Asked Questions

What is vacuum and thermoforming?

This is a process in which plastic sheets are heated to a soft state and then shaped using vacuum or pressure on a mold, allowing complex 3D shapes to be created. This method is ideal for making plastic shells, covers and cases.

What types of plastic materials can be processed?

The service supports a wide range of plastics, including ABS, PET, PC (polycarbonate), PP (polypropylene), PMMA (acrylic), PS (polystyrene), PVC and other specialty polymers, according to your requirements.

Is it possible to produce large-sized parts?

Yes, the technology allows the production of large components with maximum dimensions of up to 4.5 meters in length, 2.5 meters in width and 1.2 meters in height, with material thicknesses from 1 to 12 mm.

Is this service suitable for prototyping or small series?

Absolutely. Vacuum forming is very effective for prototypes and small series production (as few as 50 pieces). It provides flexibility for market testing and development with lower initial costs than other manufacturing methods.

What surface treatment options are available?

We offer a wide range of surface treatments to achieve the desired appearance and functionality, including smooth, glossy, matte, textured surfaces, painting, technical and mirror polishing, chrome plating, metallization and screen printing.

How is high production accuracy ensured?

High precision is guaranteed by using an advanced 5-axis gantry machining center for mold preparation and automatic CNC machines for final part processing, such as edge cutting and hole drilling, ensuring the strictest tolerances are met.

What do I need to order custom production?

To start the process, we ideally need your 3D/CAD files (STP, STEP, X_T, IGS), material specification, quantity required, color and surface finish requirements. If you do not have 3D data, we can reverse engineer it from a physical sample.