DJXS-4P industrial robot: PLC controlled system for efficient shell production

• ✔ Patented fifth generation design for maximum reliability
• ✔ Advanced PLC control with intuitive touch screen
• ✔ Four independent arms for complex shell manufacturing processes
• ✔ Complete automation of processes: collection, hanging, soaking, dripping, sandblasting
• ✔ High productivity of up to 4 groups of shells per minute
• ✔ Robust industrial design for continuous operation

Introducing the DJXS-4P, a cutting-edge industrial robot designed to revolutionize shell manufacturing. This innovative fifth-generation system combines precise PLC control, robust mechanics, and high efficiency to optimize your foundry processes.

🚀 What can this industrial giant do?

• Mechanical part: Rotating base with four arms, where each arm has the function of lifting, rotating and swinging movement. This allows for perfect execution of the operations of collecting, hanging, dipping, dripping and sanding of molds.
• Electrical: The heart of the robot is a programmable logic controller (PLC) and a touch screen. These control a stepper system that ensures precise rotation of the turntable, vertical and horizontal movement of each arm, rotation of each shell, and full automation of the dipping and sandblasting processes.

🔍 Explore every detail of the key machine for your castings

The DJXS-4P robot embodies the advancement in foundry automation. Its four-arm configuration with eight heads (depending on the variant) allows for simultaneous processing of multiple workpieces, dramatically increasing throughput and reducing cycle times. Each movement is precisely calibrated and controlled, guaranteeing a homogeneous shell layer and minimizing defects.

The manufacturer designed this system with an emphasis on modularity and flexibility to easily integrate into existing production lines. The intuitive touch screen interface makes operation simple and fast, reducing operator training requirements and allowing rapid adaptation to different types of molds and shells.

⏱️ Are you bothered by low efficiency and variable quality in mold production?

Manual processes or outdated technologies in shell manufacturing can lead to inconsistent quality, high labor costs, and slow production cycles, which reduce your competitiveness and hinder production growth.

✅ Get your time back and increase quality with the DJXS-4P robot!

The DJXS-4P industrial robot is designed to eliminate these problems. With fully automated and precisely controlled processes, you will achieve unprecedented uniformity, reduce production times and free up valuable human labor for more strategic tasks. Gain control over your production and take it to the next level.

🌟 More than just features, real benefits for your operation

• Function: PLC control and touch screen -> Benefit: Ensures maximum accuracy, easy programming and intuitive operation, reducing error rates and optimizing production processes.
• Features: Four independent arms with eight heads -> Benefit: Allows for complex and simultaneous mold processing, significantly increasing production capacity and flexibility.
• Features: High production speed up to 4 groups/min -> Benefit: Reduces overall production times and increases daily production volume, leading to a faster return on investment.
• Features: Automatic dipping and sandblasting processes -> Benefit: Ensures consistent shell layer quality, eliminates human error and standardizes the production process.
• Features: Fifth generation with patented design -> Benefit: Guarantees cutting-edge technology, high reliability and long device life.

🎯 Who is this robot the ideal choice for?

• For foundries and casting manufacturers who strive for maximum efficiency and quality.
• Companies specializing in investment casting and precision castings requiring a high level of automation.
• Businesses that want to reduce operating costs and increase market competitiveness.

💬 Are you worried? We have the answers!

• Concern: Providing after-sales service and support? -> Answer: Our team of engineers provides 24-hour online support and ensures spare parts supply for continuous operation.
• Concern: What if I choose the wrong machine for my production? -> Answer: Our experienced pre-sales engineers will help you choose the most accurate solution tailored to your specific products and needs.
• Concern: What about installation and operator training? -> Answer: We will arrange for our technicians to be sent to carry out complete installation, commissioning and training of your staff directly at your company.

Technical specifications

Parameter	Value
Number of stations x Number of shells	3x2 (optionally 4x2) pcs
Max. workpiece size	⌀450 x 500 mm
Working speed	≥3 (optionally 4) groups/min
Power supply	380V 50Hz (three-phase five-wire system)
Installed power	9 (optionally 11) kW
Min. shell turning radius	R1010mm
Max. shell turning radius	R1660mm
Dimensions	approx. ⌀1800 x 3000 mm
Weight	approx. 2.8 (optionally 3.2) t

Frequently Asked Questions (FAQ)

How long is the delivery time after ordering?

Most of our machines are custom-made. Delivery time is usually 30-60 days after order is placed, which allows us to carefully inspect and debug the equipment to ensure quality.

What should I do if there are product quality problems?

If you have any quality problems, you can contact our customer support. Our engineers provide 24-hour online consultation. If replacement parts are needed, we will deliver them promptly by international express service after payment.

Is there an English manual and warranty available?

Each machine comes with a professional English manual. The warranty period for our machine is one year, excluding factors caused by human error or wearing parts. An electronic version of the manual can also be provided.

Why is the delivery time for non-stock products so long (30-60 days)?

The long delivery time is due to the fact that our machines are often custom-made and our technicians need time to thoroughly inspect and debug the equipment to ensure maximum quality and reliability.

What if I choose the wrong machine for my production?

We have pre-sales engineers with rich professional knowledge. Based on your products, we will provide you with the most suitable machines and solutions to ensure you make the right choice.

Who is responsible for the installation and commissioning of the purchased machine?

The supplier is fully responsible for sending its engineers within two weeks from the date of arrival of the containers to the buyer's factory to commission the machine and train the buyer's staff. The buyer should pay for the return economy class air ticket, hotel and all other necessary accommodation for the supplier's engineers.