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Robotic automatic PCB wave soldering station

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Regular price 1 637 072 Kč s DPH
1 352 952 Kč bez DPH
Regular price Sale price 1 637 072 Kč

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Delivery: 60 dnů
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SKU: 1600987136991

Description

  • ✔ Fully automated and highly efficient wave soldering
  • ✔ Adjustable PCB transport width for different board sizes
  • ✔ Precise control of preheating temperature up to 350°C
  • ✔ Compatibility with lead-free and regular solder
  • ✔ Robust construction with components from FESTO and Meiji
  • ✔ Integrated cooling zones for optimal results
  • ✔ Effective exhaust system

Introducing a cutting-edge robotic automatic station that revolutionizes the world of printed circuit board (PCB) soldering. This sophisticated system is designed to maximize wave soldering efficiency and accuracy, ensuring superior bond quality and minimizing human error.

Ideal for modern electronics manufacturing, where speed, reliability and flexibility are key. Its robust design and intelligent control make it an indispensable assistant for small and large production lines.

Robotic soldering station

⭐ What can this soldering robot do?

  • Automatic wave soldering: Ensures consistent, high-quality solder joints without the need for manual labor.
  • PCB adaptability: Flexible processing of printed circuit boards with adjustable width and transport direction.
  • Optimized thermal profile: Multi-zone preheating and cooling for perfect soldering results.
  • Broad Compatibility: Support for both lead-free and standard solders, expanding your application possibilities.
  • Precise temperature control: High-precision digital temperature control for maximum process reliability.
  • Quality components: The technologies used from renowned brands such as FESTO and Meiji guarantee long service life and stable performance.

🔍 Explore every detail

This robotic soldering station represents the pinnacle of SMT (Surface Mount Technology) engineering. At its heart is an advanced control system that allows detailed adjustment of all key parameters of the soldering process – from PCB transport speed, to the length and temperature of the preheating zones, to the precise temperature control of the tin oven. This allows for the ideal thermal profile to be achieved for different types of boards and components, which is key to flawless and durable connections.

The station design emphasizes user-friendliness and minimal maintenance. The modular construction facilitates service and possible future upgrades. The integrated fume extraction system ensures a safe working environment and compliance with industry standards. This robot is designed to become an efficient and reliable heart of your production line.

⚡ Are you bothered by inefficient soldering?

Manual soldering of PCBs is time-consuming, error-prone and difficult to scale. The increasing demands for quality, speed and production volume in the electronics industry require modern solutions. Inconsistent joints, high repair costs and slow production cycles can hamper your production and reduce your competitiveness.

🚀 Get your time back and increase quality!

Transform your production line with a robotic automatic soldering station. Eliminate the hassle of manual soldering and invest in precision automation that delivers unmatched quality, speed, and repeatability. Gain a competitive advantage and focus on innovation while the robot takes care of perfect joints.

Soldering station details

🏆 More than just features, real benefits

  • Feature: Full automation of the soldering process -> Benefit: Dramatically reduce production costs and increase quality consistency.
  • Function: Precise control of preheat and tin furnace temperature -> Benefit: Optimized soldering profiles to minimize defects and maximize joint reliability.
  • Feature: Compatibility with lead-free and standard solders -> Benefit: Flexibility in production and the ability to comply with environmental standards.
  • Function: Robust industrial components (FESTO, Meiji) -> Benefit: Long equipment life and minimized downtime thanks to high reliability.
  • Function: Adjustable PCB transport width -> Benefit: Ability to easily adapt the line for different products without the need for extensive modifications.

🎯 Who is it the ideal choice for?

  • For electronics manufacturers looking for an efficient solution for high-volume PCB production.
  • For SMT assembly plants that strive to improve quality and reduce solder joint defects.
  • For research and development centers that need a reliable and flexible system for testing and prototyping.

🛡️ Do you have concerns? We'll answer them

  • Concern: Will operating such a complex machine be too difficult? -> Answer: The device is designed for intuitive operation. Most users can get familiar with it within a few days. A comprehensive English manual and video tutorials are available.
  • Concern: What if something goes wrong, what about the warranty and service? -> Answer: The product is covered by a one-year warranty. We provide regular software updates and fast after-sales support to resolve any questions or problems.
  • Concern: What are the installation and space requirements? -> Answer: It is important to ensure a 3-phase power supply (380V) and an effective exhaust system. For exact requirements, we recommend consulting the technical specifications.

⚙️ Technical specifications

Adjustable PCB width Yes
PCB conveyor height Specifications not listed
PCB transfer direction Specifications not listed
Component height restrictions Specifications not listed
Preheating zone length Specifications not listed
Number of preheating zones Specifications not listed
Preheating zone temperature Up to 350℃ (adjustable)
Number of cooling zones Specifications not listed
Applicable soldering material Lead-free solder / regular solder
Tin furnace capacity Up to 300℃, control accuracy ±1-2℃
Temperature control method Specifications not listed
Overall management method Germany FESTO rodless cylinder + Japan Meiji nozzle
Power supply 3-phase 5-wire system 380V
Starting power (total power) Specifications not listed
Normal operating performance Specifications not listed
Exhaust requirements 20 CBM/MIN, Φ240mm, 2 channels

❓ Frequently Asked Questions (FAQ)

Does the device have quality certifications?
Yes, all devices have passed CE, RoHS, ISO9001 (IQNET) certifications and hold more than 60 patents.
Is an English version of the software and documentation available?
Yes, the software is available in English and is regularly updated for customers. An English user manual is included.
Is the device difficult to operate?
No, operation is not complicated at all. Previous clients have learned to operate the machines within 2 days at most. An English user manual and accompanying videos are available.
What is the product warranty and after-sales support?
We provide one year warranty. The software is updated regularly. If you have any doubts during the operation of the machine, please feel free to contact us, we will help you in time.
Is operator training available?
After purchasing the equipment, your technicians can visit our company for training. We also have English user manual and video tutorials to teach you how to use the equipment.
What solder can I use?
The device is compatible with both lead-free and regular solder, ensuring flexibility in production.
What is the accuracy of the tin temperature control?
The capacity of the tin furnace allows temperature settings up to 300°C with a control accuracy of ±1-2°C.
What are the extraction requirements?
For effective exhaust gas extraction, a flow rate of 20 CBM/MIN is required, with a pipe diameter of Φ240mm and two channels.