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Automatic robotic blasting system with four heads

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Regular price 6 624 227 Kč s DPH
5 474 568 Kč bez DPH
Regular price Sale price 6 624 227 Kč

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SKU: 1601399486311

Description

  • ✔ High efficiency and fully automatic operation
  • ✔ Quadruple-head design for maximum productivity
  • ✔ Precise three-dimensional polishing with programmable flexibility
  • ✔ Modular abrasive interface for quick replacement and adaptation
  • ✔ Adaptive compensation technology with laser guidance
  • ✔ Ergonomic design for easy maintenance and effective dust filtration

Introducing a revolutionary industrial robotic blasting system, designed for superior surface finishes with unmatched precision and efficiency. This fully automated system transforms sandblasting, polishing and deburring processes in demanding manufacturing environments.

The heart of the system is an industrial manipulator that provides centralized and fully automated control. It allows for clear and precise execution of programmed three-dimensional polishing operations with masterful precision.

Main picture of industrial robotic blasting system

⚙️ What can this robot do? Key features

  • Modular Abrasive Interface: The system features replaceable abrasive contact wheels, intelligent belt speed control, self-regulating tension control, and automatic wheel selection mechanisms.
  • Technical Support Program: Support from process programming specialists provides comprehensive technical consultation and customized solutions for complex surface finishing challenges, optimizing operational profitability.
  • Precision Clamping Systems: The Precision Clamping Systems division develops custom solutions that increase material removal accuracy and surface finish quality.
  • Adaptive compensation technology:
    • Laser-guided position compensation for real-time wear adjustment.
    • An electromechanical tracking system with adjustable reaction times simplifies belt alignment procedures, significantly reducing setup time during abrasive belt changes.
  • Ergonomic design for maintenance: Integrated bi-directional air filtration architecture (vertical/horizontal dust extraction) enables efficient particle management and simplified equipment hygiene.

🔍 Explore every detail

This robotic system is synonymous with reliability and innovation in industrial automation. Its ability to perform reprogrammable three-dimensional polishing with extraordinary craftsmanship makes it an indispensable tool for any manufacturing sector that strives for flawless quality and maximum efficiency.

With advanced technologies such as modular abrasive interface and adaptive compensation, the system guarantees consistent and excellent results. Investing in this system means moving towards intelligent manufacturing and sustainable operations.

⚠️ Are you bothered by the inconsistent quality of surface finishes?

Are you struggling to achieve a consistent, high-quality surface finish on your products? Struggling with high manual labor costs, long setup times, and inefficient deburring or sandblasting? Are you looking for a solution that will optimize your production line and increase overall productivity?

🚀 Get your time back and increase your accuracy!

This industrial robotic blasting system is a complete solution for all your surface finishing challenges. With full automation, unmatched precision and speed, you gain control over every detail and significantly reduce operating costs. No more compromises on quality, just perfect results!

Robotic system in action

🌟 More than just features, real benefits

  • Function: Modular abrasive interface with intelligent control -> Benefit: Easy adaptation to different materials and tasks, minimizing downtime when changing tools.
  • Function: Technical support program and specialized consultations -> Benefit: Customized process optimization, increased operational profitability and rapid return on investment.
  • Function: Precision clamping systems for custom solutions -> Benefit: Perfect part stability, maximum material removal accuracy and flawless surface finish quality.
  • Function: Adaptive compensation technology with laser guidance -> Benefit: Consistent quality of results regardless of wear, significant reduction in setup time and elimination of errors.
  • Features: Ergonomic design with two-way air filtration -> Benefit: Clean and safe working environment, simplified maintenance and longer equipment life.

🎯 Who is it the ideal choice for?

  • For automotive parts manufacturers who require high precision and volume production.
  • For industrial companies focusing on the production of faucets and locks, where aesthetics and surface functionality are key.
  • For any manufacturing operations that want to automate grinding, polishing, blasting or deburring processes and achieve top-notch results.

🤔 Do you have concerns? We'll answer them

  • Concern: Is integrating such a system too complex? -> Answer: Thanks to the technical support program and process programming specialists, you will receive complete consultations and tailor-made solutions that will ensure smooth integration.
  • Concern: What is the reliability and lifespan of the components? -> Answer: The system is built on robust core components such as PLCs, motors, gearboxes and bearings, ensuring long-term reliability and performance.
  • Concern: How does the system deal with dust and dirt? -> Answer: Integrated two-way air filtration effectively manages particles and ensures easy equipment hygiene, maintaining a clean working environment.

Technical specifications

Manufacturer HAIXINGYUAN
Dimensions (L x W x H) 3700 x 3100 x 2125 mm
Key components PLC, Motor, Bearing, Gearbox, Pressure vessel
Typical applications Blasting, Polishing, Grinding, Deburring, Surface turning, Assembly, Painting, Loading/unloading machine tools
Designed for Faucet bodies, Automotive parts, Door locks and handles
Available documentation Machine test report, Output inspection report

Frequently Asked Questions (FAQ)

What types of surface treatments can the system perform?
The system is highly versatile and can perform a wide range of finishing operations, including blasting, polishing, grinding, deburring and surface turning. It is also suitable for assembly, painting and machine tool handling.
Is it possible to adapt the system to specific production needs?
Yes, thanks to the modular abrasive interface and technical support program that includes process programming specialists, the system can be fully customized to your unique requirements and optimized for specific production challenges.
How does the system ensure consistent quality of the resulting surfaces?
Quality consistency is ensured with laser-guided adaptive compensation technology that makes adjustments in real time, and precision clamping systems that increase material removal accuracy and surface finish quality.
How is the system maintained and cleaned?
The system is designed with ergonomic maintenance in mind, including integrated bi-directional air filtration for effective particle management, simplifying cleaning and maintaining a hygienic work environment.
What industries is this robot best suited for?
The system is ideal for industries that require precise surface finishes, such as the automotive industry (automotive parts), the manufacture of fittings (faucet bodies) and security technology (locks and door handles), as well as general engineering.
What are the main components of a robot?
Key components include a PLC (programmable logic controller), motor, bearings, gearbox and pressure vessel, which together ensure reliable and robust operation.