Fully Automatic Tire Recycling Line – Robotic Rubber Processing

• ✔ Complete solution for waste tire recycling
• ✔ Efficient transformation into rubber granulate and powder
• ✔ High level of automation and process optimization
• ✔ Flexible output grain size adjustment (granulate 0-6 mm, powder 5-120 mesh)
• ✔ Precise separation of steel wires and nylon fibers
• ✔ Ability to customize capacity and configuration according to needs
• ✔ Support for sustainable development and circular economy

Discover a revolutionary solution for sustainable waste tire management. This fully automated recycling line represents the cutting edge of industrial automation and robotic material processing, transforming complex waste into valuable secondary raw materials. It is designed to maximize efficiency and minimize the environmental footprint of your operation.

⚙️ What can this robotic line do?

• Complete system for crushing waste tires into granulate and powder.
• Pre-processing of tires into rubber blocks (3-8 cm) using a semi-automatic or fully automatic cutting system.
• Granulation and powdering lines for the production of final products with precisely defined grain size (0-6 mm granulate, 5-120 mesh powder).
• Integrated magnetic separators for efficient removal of steel wires from recyclate.
• Advanced fiber separators for separating nylon fibers from rubber particles.
• Fine grinding option to achieve ultra-fine rubber powder (up to 120 mesh).
• Customizable configuration for different tire types and desired output capacity.

🔍 Dive into the details of automated recycling

This advanced production line is a masterpiece of engineering that solves one of the biggest environmental problems – the accumulation of waste tires. With carefully designed modules, from initial cutting to final separation, it ensures maximum purity and quality of recycled materials. Whether you need rubber granulate for sports surfaces or fine powder for asphalt mixtures, this line adapts to your requirements.

The process begins with a tire cutting system, available in semi-automatic and fully automatic versions, which prepares the material to the optimal size for further processing. This is followed by a crushing phase, where the rubber blocks are transformed into granulate or powder. A key component is efficient separators, which ensure the removal of metal and textile impurities, resulting in clean, valuable recyclate.

♻️ How to effectively dispose of waste tires?

The growing amount of discarded tires represents a global environmental and logistical problem. Their incineration pollutes the air and landfills take up valuable space, while the potential for the reuse of valuable materials is lost. Are you worried about how to obtain a reliable, economical and ecological solution for their processing?

💡 Transform waste into a resource: Smart recycling line

Our fully automatic recycling line offers a comprehensive and sustainable solution to this problem. Thanks to modern technology and automation, it can efficiently transform tons of waste tires into valuable rubber granules or powder that can be used in many industries. Regain control over your waste and create new business potential from it.

📈 More than just features: Real benefits for your operation

• Function: Fully automated crushing and separation process -> Benefit: Minimization of manual labor and reduction of operating costs.
• Function: Production of pure rubber granulate and powder -> Benefit: Creation of a new source of income and the possibility of selling secondary raw materials.
• Function: Effective separation of steel and textile impurities -> Benefit: High quality recyclate for a wide range of applications.
• Feature: Adaptability of output size and capacity -> Benefit: Flexibility for different market requirements and production optimization.
• Function: Recycling instead of landfilling or incineration -> Benefit: Reducing the ecological footprint and promoting sustainability.

🎯 For whom is this investment the ideal choice?

• Waste management and recycling companies.
• Rubber product producers looking for secondary raw materials.
• Companies in the field of road construction and asphalting.
• Entities focused on innovation in the field of sustainability and circular economy.

🛡️ Do you have concerns? We'll answer them.

• Concern: What is the reliability and durability of the machine? -> Answer: The manufacturer emphasizes robust construction and quality components, and a one-year warranty is available.
• Concern: Can the line be adapted to our specific requirements? -> Answer: Yes, the manufacturer offers individual project designs and adaptation of capacity and output grain size according to your needs.
• Concern: Is it difficult to integrate the line into existing operations? -> Answer: With the help of the manufacturer's pre-sales service and technical support, professional installation, commissioning and personnel training are ensured.

Technical specifications

Input material	Waste tires (rubber blocks 3-8 cm)
Output size of rubber granulate	0-6mm (options: 0-2mm, 3-4mm, 5-6mm)
Rubber powder output size	5-120 mesh (options: ≥20 mesh, 40-120 mesh with fine mill)
Working voltage	380±10V (can be adjusted to 415V, 440V)
Engine options	Chinese renowned brands/Siemens (optional)
Guarantee	1 year

Frequently asked questions

What type of tires can this recycling line process?

The line is suitable for a wide range of waste tires, including automotive and other rubber products.

What is the flexibility in the size of the final products?

We offer the possibility of producing rubber granulate in sizes 0-6 mm (e.g. 0-2mm, 3-4mm, 5-6mm) and rubber powder in the range of 5-120 mesh, with the possibility of fine grinding for ultra-fine powder.

How is the purity of recycled material ensured?

The line is equipped with magnetic separators for removing steel wires and special separators for effective separation of nylon fibers, which guarantees high purity of the output material.

Is it possible to adapt the line to the specific requirements of my company?

Yes, the manufacturer is able to provide individual project designs and customize the configuration, capacity, and output specifications to your unique needs.

What is the warranty and after-sales service?

The manufacturer provides a one-year warranty on the machine. It also offers comprehensive pre-sales and after-sales services, including technical support, installation, commissioning and operator training directly at your factory.

Can I test with my own material before purchasing?

Yes, you can send samples of your waste materials and the manufacturer will perform testing on the machine for free. A video recording of the testing or a personal visit to the factory is also available.

Can I choose the motor brand for the line?

Motors from renowned Chinese manufacturers are supplied as standard, but motors from other brands, such as Siemens, can be integrated upon request.