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DongSheng MultiArm Pro: Automatic 6-axis robot for precision shell mold production

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Regular price 8 324 394 Kč s DPH
6 879 664 Kč bez DPH
Regular price Sale price 8 324 394 Kč

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SKU: 1600872911518

Description

  • ✔ Revolutionary 6-axis 4-arm automation for high efficiency
  • ✔ Precise dipping, dripping and sandblasting processes at 3-4 independent stations
  • ✔ Productivity increase up to 4x compared to simpler systems
  • ✔ Flexible setting of process parameters via intuitive user interface
  • ✔ Full compatibility and integration with external drying lines
  • ✔ Potential for complete automation with auxiliary robotic arms
  • ✔ Robust construction with international CE certification for maximum reliability

Introducing the DongSheng MultiArm Pro, a cutting-edge 6-axis robot designed to transform your shell mold and casting processes. This innovative solution brings unparalleled efficiency and precision to your production, thanks to its unique four-arm configuration and fully automated work cycle.

This system is ideal for operations requiring high quality, consistency and significant increases in production when producing complex lost wax castings.

DongSheng MultiArm Pro robot in action

🚀 What makes DongSheng MultiArm Pro so special?

  • Multi-process stations: The robot has three to four rotating stations that work independently and simultaneously. Each station rotates, swings and lifts for perfect dipping, dripping and sanding of the mold.
  • Increased Productivity: With an innovative multi-station design, this robot is 3x to 4x more efficient than conventional single-arm systems, allowing more cycles to be completed in less time.
  • Full programmability: All action parameters such as immersion time, dripping and sandblasting are fully adjustable and modifiable via an external control panel with HMI. The system allows programs to be stored for different types of molds.
  • Flexible integration: While mold filling and removal can be done manually, the system is designed to seamlessly integrate with auxiliary robotic arms for fully automated operation from the drying line to shell completion.

🔍 Explore every detail of innovative robotics

The DongSheng MultiArm Pro robot represents the pinnacle of automation engineering for shell mold manufacturing. Its sophisticated design with three (or four) independent rotating stations allows the key steps of the casting process – dipping, dripping and sandblasting – to be performed with unprecedented speed and precision.

Each station is equipped with mechanisms for rotation, swing and lifting, ensuring optimal and uniform material application to the wax models. This is essential for achieving high quality final castings. An intuitive parameter setting interface allows operators to easily adapt the process to the specific requirements of different molds and materials, maximizing production flexibility.

The system is designed for maximum efficiency – with each rotation of the turntable, you complete operations for two models, shortening the production cycle and increasing overall capacity. Whether you prefer manual model handling or desire full integration with automated robotic arms for unattended operation, the DongSheng MultiArm Pro is ready to meet your requirements and move your production into the 21st century.

❌ Are you bothered by slow and inconsistent mold production?

Do you feel like your current shell mold manufacturing methods are holding back your production? Are you struggling with high labor costs, inconsistent casting quality, and long production cycles caused by manual or outdated processes? It's time for a change that will skyrocket your efficiency.

✅ Get your time back and increase profitability with robotic precision!

DongSheng MultiArm Pro is the solution you are looking for. This robotic system automates the most critical stages of mold manufacturing, eliminating human error and ensuring continuous, high-quality performance. With its help, you will dramatically speed up the process, reduce operating costs and gain a competitive advantage in the market.

Detail of the DongSheng MultiArm Pro robotic arm

💡 More than just features – real benefits for your business

  • Features: 3-4 independent workstations with rotation, swing and lift. -> Benefit: Dramatically speed up the entire process and increase daily production with minimal human intervention.
  • Features: Full programmability and storage of production recipes. -> Benefits: Absolute quality consistency, minimization of scrap and flexibility for the production of diverse products.
  • Function: Possibility of integration with auxiliary robotic arms for full automation. -> Benefit: Maximum savings in labor costs and achieving unattended operation 24/7.
  • Features: Compatibility with standard drying lines and robust design. -> Benefits: Easy implementation into existing infrastructure and long-term operational reliability with minimal maintenance requirements.

🎯 For whom is DongSheng MultiArm Pro the ideal choice?

  • For foundries and precision casting manufacturers seeking to increase capacity and quality.
  • For companies focused on automating production processes and reducing operating costs.
  • For industrial companies looking for a reliable, efficient and flexible solution for the production of shell molds.

❓ Do you have any concerns? We'll answer them!

  • Concern: Is the delivery time of 30-60 days too long? -> Answer: This is a custom solution where each system is carefully checked and tuned by our technicians to guarantee the highest quality and reliability right from the first launch.
  • Concern: What if I have quality problems during use? -> Answer: The operator provides 24-hour online support with technicians ready to solve any questions or problems. If replacement parts are needed, they will be arranged and shipped by international express service.
  • Concern: How do I ensure proper installation and start-up? -> Answer: The delivery includes complete installation, commissioning and training of your staff by experts on site, for a smooth start.

⚙️ Technical specifications

Number of stations x Number of molds 3x2 or 4x2 pcs
Max. workpiece size ∅450 x 500 mm
Working speed ≥ 3-4 groups/min
Power supply 380V 50Hz (three-phase five-wire)
Installed power 9-11KW
Min. turning radius of the suspended mold R1010mm
Max. swing radius of suspended mold R1660mm
Dimensions (approximate) ∅1800 x 3000 mm
Weight (approximate) 2.8 - 3.2 T

❓ Frequently Asked Questions (FAQ)

How long does delivery take after ordering?
Most of our machines are custom-made and can be delivered within 30-60 days of placing an order. The longer delivery time is to ensure thorough inspection and tuning of the equipment for optimal functionality.
What to do if there are quality problems during product use?
In case of quality problems, you can contact technical support, which provides 24-hour online consultation to solve problems. If replacement parts are needed, they will be provided and sent by international express service.
Does the machine have an English manual and warranty card?
Each machine comes with a professional English manual. The warranty period is one year, excluding human factors or wearing parts. An electronic version of the manual is also available.
The delivery time of 30-60 days without stock is too long. How is this possible?
Our priority is to speed up production to meet your needs. The long delivery time is due to the need for careful inspection and tuning of the equipment by our technicians to guarantee the highest quality and flawless operation of the machine.
What if I choose the wrong machine?
Our pre-sales engineers with rich professional knowledge will recommend the most suitable machines and solutions based on your products. They will ensure you choose the right machine before placing an order.
Who is responsible for the installation and commissioning of the purchased machine?
We arrange to send our engineers to your factory within two weeks from the date of container delivery to carry out machine commissioning and train your staff. The travel, accommodation and other necessary expenses for the engineers are on the buyer's side.