Dongsheng 2024 – Automatic four-arm robot for lost wax casting

• ✔ Fully automatic four-arm system for shell production
• ✔ Patented fifth generation technology for maximum efficiency
• ✔ Precise automated processes: dipping, dripping, sandblasting
• ✔ Intuitive control via PLC and touch screen
• ✔ Optimized for high productivity and repeatability
• ✔ Robust design for reliable industrial operation
• ✔ ISO and CE certification for guaranteed quality and safety

Dongsheng 2024 is a leading solution for fully automated lost wax casting. This innovative system with patented fifth generation technology is designed to transform your casting processes, delivering unmatched precision, efficiency and consistency.

⚙️ Innovation that pushes the boundaries of casting

• Mechanical part: The rotating base is equipped with four arms that can rotate in sequence. Each arm has the function of lifting, rotating and swinging, which allows precise manipulation of the mold - from scooping, hanging, dipping, dripping to sandblasting.
• Electrical part: The system is controlled by a programmable logic controller (PLC) and a touch screen. The stepper system drives the rotation of the turntable, the lifting and lowering of each arm, its swing and the rotation of each mold. The dipping and sandblasting processes are fully automatic.

🔬 Dive into the details of automation

The Dongsheng 2024 system has been designed to optimize production cycles to the maximum. Its four-arm configuration allows the different stages of shell production to be carried out in parallel, significantly reducing the total time required to complete a single mold. Advanced algorithms and sensors ensure that each shell is processed with consistent quality and precision, which is key to the final quality of the castings.

The user-friendly touch screen interface and PLC controller allow for easy programming and monitoring of the entire process. Operators can easily set parameters for different mold types and materials, providing flexibility for a wide range of foundry applications. This patented system is a reliable investment in the future of your production.

💡 Are you struggling with low efficiency and inconsistency in your casting mold manufacturing process?

Manual or semi-automatic lost wax casting mold making processes are often prone to human error, quality variations and slow production cycles. This leads to higher costs, longer lead times and reduced competitiveness. Do you want to maximize output and guarantee precision?

🚀 Get your time back and increase quality with full automation!

The Dongsheng 2024 automatic four-arm robot delivers a complete solution for shell production, eliminating bottlenecks and increasing productivity. With full automation and precise control, you will achieve higher quality, reduce scrap and optimize your production costs. Trust modern robotics and take your foundry to the next level.

⭐ More than just features, real benefits

• Features: Four-arm system with independent movements -> Benefit: Shortens cycles and maximizes your production throughput.
• Features: Fully automatic dipping, dripping and sandblasting -> Benefit: Elimination of human error, increased repeatability and consistent shell quality.
• Function: PLC and touch screen control -> Benefit: Easy operation and precise settings for optimal results, minimal training requirements.
• Feature: Ability to process large workpieces (up to Ø450x500 mm) -> Benefit: Flexibility for different production requirements and a wide range of products.

🎯 Who is it the ideal choice for?

• For industrial foundries and manufacturing plants using the lost wax method.
• For companies seeking to increase automation, efficiency and quality in mold production.
• For businesses looking to reduce operating costs and maximize return on investment.

❓ Do you have concerns? We will answer them

• Concern: Is installation complex and time-consuming? -> Answer: The system is designed for efficient integration into the production process with commissioning support.
• Concern: What if a problem occurs during operation? -> Answer: Comprehensive technical documentation and remote support are available for quick resolution.
• Concern: Will it be able to handle my specific mold types? -> Answer: Thanks to its flexible design and adjustable parameters, the system is adaptable to a wide range of applications.

📊 Technical specifications

Parameter	Value
Number of stations X number of shells	3x2 (4x2) pcs
Maximum workpiece size	Ø450 x 500 mm
Working speed	≥3 (4) groups/min
Power supply used	380V 50Hz (three-phase five-wire system)
Installed power	9 (11) kW
Min. turning radius of the suspended shell	R1010
Max. turning radius of the suspended shell	R1660
Dimensions	Approximately Ø1800 x 3000 mm
Weight	Approximately 2.8 (3.2) tons
Package contents	Fully automatic four-arm robotic system for shell production

❓ Frequently Asked Questions

What is the delivery time after ordering?

Most of these machines are made to order and the delivery time is usually between 30-60 days after ordering.

What should I do if there are quality problems during product use?

In case of quality problems, 24-hour online engineer support is available for communication and solution. If parts need to be replaced, they will be delivered to you promptly by international express after payment.

Does the machine include an English manual and warranty card?

Each machine comes with a professional English operation manual. The warranty period is one year, excluding human factors or wearing parts. An electronic version of the English manual is also available.

The delivery time for products without stock (30-60 days) is too long.

The manufacturer is trying to speed up production to meet your needs. The long delivery time is due to the fact that technicians carefully inspect and tune the equipment to ensure top quality of the machine.

What if I choose the wrong machine?

Pre-sales engineers with rich professional knowledge will provide you with the most suitable machines and solutions based on your products to avoid wrong selection. If necessary, we will solve the problem with you.

Who is responsible for the installation and commissioning of the machine I purchased?

The manufacturer is fully responsible for sending engineers to commission the machine and train the buyer's staff within two weeks after the containers are delivered to the buyer's factory. The buyer is responsible for the return economy class air ticket, hotel and other necessary accommodation for the engineers.