Intelligent collaborative welding robot for steel structures and H-profiles with CNC

• ✔ High efficiency and simplified operation for maximum productivity
• ✔ Significant labor savings – one operator can supervise multiple stations
• ✔ Intelligent 3D model recognition (BIM) for automatic generation of welding programs
• ✔ Precise visual weld positioning thanks to advanced camera technology
• ✔ Arc tracking function for flawless welds and optimized quality
• ✔ Flexibility for welding large and non-standard steel structures up to 10 meters long
• ✔ Optimized for H-beams, crane girders and other complex steel elements

Introducing an intelligent collaborative welding robot station designed to revolutionize steel structure manufacturing. This cutting-edge CNC-controlled, ground-mounted solution brings unprecedented levels of automation, precision and efficiency to the welding of non-standard workpieces in the steel, bridge and tower industries.

🤖 What can this robotic welder do?

• Intelligent, no-teach welding workstation for quick deployment
• Uses the ground track as an external axis for the overall robot movement, ensuring flexibility
• Compact and scientifically designed system for two-station welding operations with one robot
• Processes workpieces up to 10 meters long, 1.2 meters wide and 0.5 meters high
• Can weld common structural elements such as crane girders, H-beams and platform beams

🔍 Explore every detail – The welding of the future is here

The basis of this intelligent welding station is its high cost-effectiveness and ability to handle even the most complex welding tasks. Thanks to the innovative design with ground travel, the robot moves smoothly and precisely along the entire length of the workpiece, maximizing the working range and ensuring consistent weld quality. The system is designed to automatically generate welding programs based on visual scans or 3D BIM models, eliminating the need for manual programming and significantly reducing setup time.

The integration of cutting-edge technologies such as a laser vision sensor and arc tracking function ensures flawless results. The robot is able to precisely locate the weld and automatically adjust to small irregularities, preventing errors and increasing efficiency. This solution is ideal for operations that face high volumes of work and need a reliable partner for welding large and demanding steel structures.

🛠️ Are you bothered by low efficiency and high welding costs?

Do you feel that your current welding processes are slow, error-prone and require too much manual labor? Are you struggling with inconsistent weld quality on complex steel structures and difficulty programming new jobs? Are you struggling with a shortage of qualified welders and the need to increase production throughput?

🚀 Get your time and quality back with a collaborative robot!

This intelligent welding robot is a complete solution to all the above problems. Thanks to unprecedented automation and precision, you will not only get faster production cycles, but also significantly higher weld quality and reliability. You will minimize human error, reduce dependence on manual work and optimize your operating costs. Enter the era of welding 4.0 and let the robot work for you!

🎯 More than just features, real benefits for your business

• Features: Simple and intuitive operation. -> Benefit: Quick operator training and minimal downtime, maximum productivity without complex programming.
• Function: Ability for one operator to supervise 3-4 machines. -> Benefit: Radical savings in labor costs and more efficient use of labor.
• Function: Use of visual scanning and 3D models (BIM) for program generation. -> Benefit: Extremely fast preparation for welding, reduced error rate and optimized material consumption.
• Features: Laser vision sensor and arc tracking. -> Benefit: Unrivaled weld accuracy and consistency, minimizing defects and increasing overall quality.
• Features: External axis design (ground travel). -> Benefits: Welding of extremely long and large workpieces without limitations, flexibility for various projects.

👥 Who is it the ideal choice for?

• For companies involved in the production of steel structures, bridges and towers that are looking for automation and increased capacity.
• For high-volume welding operations of H-beams, crane girders and similar complex parts.
• For manufacturers looking to increase weld quality, reduce labor costs, and improve overall production efficiency.

❓ Do you have concerns? We will answer them

• Concern: Will the installation be complex and expensive? -> Answer: The station is designed with optimization and compactness in mind, minimizing the complexity of integration into existing production lines.
• Concern: What about maintenance for such an advanced robot? -> Answer: The robot is constructed from high-quality components for long life and minimal maintenance, with technical support available.
• Concern: Is the robot flexible enough for our diverse projects? -> Answer: Thanks to its ground travel and ability to process 3D models, the robot is extremely adaptable to a wide range of non-standard workpieces and welding tasks.

⚙️ Technical specifications

Overall dimensions of the workstation	12,000 mm (length) x 850 mm (width)
Maximum workpiece dimensions	10,000 mm (length) x 1,200 mm (width) x 500 mm (height)
Effective welding range	10,000 mm (length) x 1,200 mm (width) x 500 mm (height)
Visual sensor	Line Laser Vision Sensor
Data integration	BIM model driven welding (STEP, IFC format support)
Primary welded objects	H-profiles, sandwich panels, crane beams, platform beams, roof beams
Supported welding positions	Flat welding, vertical welding (with automatic corner wrapping)
Welding wire type	Solid welding wire, diameter 1.2 mm

❓ Frequently Asked Questions

What types of industries are robots best suited for?

The robot is primarily intended for the steel, bridge and tower industries, where large and non-standard steel structures such as H-sections, crane girders and platform beams need to be welded.

How does the robot generate welding programs?

It uses an intelligent visual scanning system or directly processes 3D models (BIM in STEP, IFC format), thereby automatically generating the necessary welding programs without the need for manual programming.

What are the main advantages of ground travel?

The ground travel allows the robot to move along the entire length of the workpiece up to 10 meters, providing unmatched flexibility and extending the working range for welding extremely long structures.

Does the robot improve the quality of welds?

Yes, thanks to the advanced laser vision sensor, precise camera weld positioning and arc tracking, the robot minimizes errors, prevents defects and ensures high and consistent weld quality.

How many operators are needed to operate this station?

One of the key benefits is labor savings. One experienced operator can effectively supervise 3 to 4 of these robotic welding stations, significantly reducing labor costs.

What 3D model formats does the robot support?

The robotic station supports integration with BIM models and can work with STEP and IFC formats for direct generation of welding programs.

Can a robot weld different types of steel?

The description specifies the welding of steel structures and profiles such as H-profiles. Depending on the settings and welding wire, the robot is able to work with common types of structural steel.