BRTNG11 Servo Robot: Precision 3-Axis Manipulator for Plastic Injection Molding and IML

• ✔ Extremely high efficiency with a 4.07s cycle time for maximum production
• ✔ Precise repeatability ±0.05mm for flawless part quality
• ✔ AC servo drives for lightning speed and energy savings of up to 20%
• ✔ Vertical telescopic arm for maximum flexibility of use
• ✔ Load capacity up to 2 kg and horizontal stroke of 1700 mm for a wide range of parts
• ✔ Durable construction with anti-interference design for stable operation
• ✔ Optimized for horizontal injection molding machines 250T–480T

Introducing the BRTNG11WSS3P/F, a high-performance 3-axis servo robot designed for fast and accurate part removal from injection molds. This intelligent manipulator is a key element for optimizing your plastic component production and IML (In-Mold Labeling) applications, delivering significant productivity gains and reduced operating costs. With advanced technology and a robust design, the BRTNG11 is a reliable solution for the most demanding manufacturing processes.

⚙️ Discover automation mastery with BRTNG11

• **Three-axis AC servo drive:** Provides lightning-fast acceleration and deceleration, leading to a more efficient production cycle and significant energy savings.
• **Ultra-fast ejection:** With a dry part ejection time of just 0.68 seconds and a total cycle time of 4.07 seconds, the BRTNG11 minimizes downtime.
• **High accuracy:** Repeatability of ±0.05 mm ensures consistent quality of every part produced, which is key for applications with high tolerance requirements.
• **Flexible reach:** A horizontal lift of 1700 mm and a load capacity of 2 kg allow for handling a wide range of parts, including larger components.
• **Telescopic arm:** The vertical telescopic arm adapts to different mold heights and machine types, optimizing space utilization.
• **Stability and reliability:** The integrated control system with anti-interference design ensures stable communication and smooth axis synchronization even in demanding industrial environments.

🔍 Explore every detail – Innovation for your efficiency

The BRTNG11WSS3P/F robot is designed for maximum efficiency and reliability in the modern plastic injection molding industry. Its robust design is optimized for seamless integration into horizontal injection molding machines with tonnages from 250T to 480T. With this robot, you not only get speed, but also a reliable partner that ensures repeatable accuracy, even in the most demanding applications.

Thanks to advanced AC servo motor control, energy consumption is reduced by up to 20% compared to traditional systems. This not only protects the environment, but also reduces your operating costs. The vertical telescopic arm allows flexible installation and floor or ceiling mounting, optimizing the workspace and allowing efficient use of every centimeter of your factory. BRTNG11 is synonymous with intelligent automation that transforms your production processes.

⏳ Are you facing the challenges of modern plastics production?

Slow production cycles, high scrap rates, rising labor costs, and inconsistent part quality? These are common obstacles that hinder growth and efficiency in the plastic injection molding industry. Manual part removal is often inefficient, error-prone, and limits overall production capacity. How can you achieve higher speed, accuracy, and control costs?

🚀 BRTNG11: Your answer to efficiency and accuracy

With the BRTNG11 robot, you gain a powerful ally to transform your production. It eliminates human error, dramatically reduces cycle times and ensures unrivaled repeatability. Not only will you improve the quality of your products, but you will also significantly reduce operating costs and maximize the return on investment in your injection molding machines. It's time to take your production to a new level of automation and competitiveness.

🌟 From features to tangible benefits – What will BRTNG11 bring you?

• Features: Extremely short dry part removal time (0.68 s) and total cycle time (4.07 s) -> Benefit: Dramatic increase in production by 10-30% and optimization of machine utilization.
• Function: Repeatability ±0.05 mm -> Benefit: Flawless, consistent part quality, minimized scrap and fewer complaints.
• Function: AC servo drive -> Benefit: Up to 20% energy savings, reduced operating costs and greener production.
• Function: Vertical telescopic arm and floor/ceiling mounting option -> Benefit: Maximum installation flexibility, optimization of workspace and easy adaptation to various forms.
• Feature: Anti-interference design -> Benefit: Stable and reliable operation even in challenging electromagnetic environments, minimizing unplanned downtime.

🎯 For whom is BRTNG11 the ideal choice?

• **Automotive parts manufacturers:** For high-precision components with a requirement for consistent quality.
• **Electronics and consumer goods manufacturers:** For fast and efficient handling of small and medium-sized cases.
• **In-Mold Labeling (IML) Companies:** Where speed and accuracy are critical when inserting labels into the mold.
• **Plastics Processors:** Who strive to increase productivity, reduce costs and achieve greater competitiveness.

❓ Do you have any concerns? We'll answer them!

• Concern: Will the installation be complex and disrupt my existing production? -> Answer: The robot is designed for easy integration into 250T–480T horizontal injection molding machines with minimal disruption to your operation.
• Concern: Is it a large investment that may not pay off? -> Answer: Thanks to increased productivity by up to 30%, reduced scrap and energy savings, the investment will quickly pay off.
• Concern: How about maintenance and reliability? -> Answer: BRTNG11 is a robust and durable robot with anti-interference design for long-term and stable operation with minimal maintenance.

🛠️ Technical specifications

**Model:**	BRTNG11WSS3P/F
**Number of controlled axes:**	3 (servo)
**Recommended IMM (press tonnage):**	250T–480T
**Load capacity:**	2 kg
**Repeatability:**	±0.05mm
**Dry Take-Out Time:**	0.68 sec
**Dry Cycle Time:**	4.07 sec
**Traverser Stroke:**	1700mm
**Air Consumption:**	3.2 Nl/cycle
**Arm type:**	Vertical telescopic
**Axle drive:**	AC Servo Motor

❓ Frequently Asked Questions

What does "IML robot" mean?

An IML (In-Mold Labeling) robot is a specialized plastic injection molding robot that inserts labels directly into the mold during the injection molding process, creating a single integrated product with high aesthetics and durability.

What types of injection molding machines are compatible with this robot?

The BRTNG11WSS3P/F is optimized for use with horizontal injection molding machines with tonnages ranging from 250T to 480T.

What is the main advantage of AC servo drives over other types?

AC servo drives offer significantly faster acceleration and deceleration, more precise motion control and higher energy efficiency, which in this case leads to energy savings of up to 20%.

Can the BRTNG11 robot handle parts of different sizes?

Yes, with a load capacity of 2 kg and a horizontal stroke of 1700 mm, it is capable of handling a wide range of medium-sized parts, such as automotive dashboards or electronic housings.

How does the robot ensure safety and reliability of operation?

The robot has an integrated control system with anti-interference design, which ensures stable communication and resistance to external interference in industrial environments.

Is it possible to install the robot in a limited space?

With a vertical telescopic arm and the option of floor or ceiling mounting, the BRTNG11 offers high installation flexibility, allowing you to optimize the use of workspace in compact factories.

What is the benefit of low air consumption for this robot?

Low air consumption (3.2 Nl/cycle) means lower compressed air costs, which contributes to overall operational efficiency and reduces environmental impact.