Automatic robot for shell mold production – Efficiency in foundries

• ✔ Fully automated operation for maximum efficiency
• ✔ Innovative system of 3 or 4 independent rotating stations
• ✔ Precise control of mold movements (rotation, swinging, lifting)
• ✔ Flexible setting and saving of programs for different types of shells
• ✔ Increased productivity up to 4x compared to single-arm robots
• ✔ Easy integration with any drying lines
• ✔ Possibility of full automation of the process with an auxiliary robot

Introducing a cutting-edge automated robotic system designed to revolutionize shell mold manufacturing. This advanced machine optimizes the dipping, dripping, and sandblasting processes, delivering unprecedented levels of precision and speed to your foundry operation. Explore the future of efficient and consistent production with this robust solution.

⚙️ What can this automated assistant do?

• It has a structure of three (or four) rotating stations: loading/unloading, dipping, dripping and sandblasting.
• All stations work independently and simultaneously, which significantly increases throughput.
• Each station precisely controls the rotation, swinging and lifting of the molds, guaranteeing smooth and consistent execution of each step.
• The efficiency is up to three (four) times higher compared to single-purpose robots.
• Parameters for dipping, dripping and sanding can be easily set and adjusted via a user-friendly interface on the external control panel.
• The system allows saving and reloading of programs for different mold configurations, simplifying the repeated production of the same products.

🔬 Explore every detail of the manufacturing process

This shell robot is designed to transform your foundry operations. Its advanced multi-rotary station architecture ensures that loading, dipping, draining and sanding of two mold shells are completed each time the turntable rotates 1/3 (or 1/4) of a circle. This synergistic operation of the stations optimizes the entire production cycle and dramatically reduces the time required to complete a single mold.

Although the basic mold loading and unloading operation is designed for manual operation, where the operator removes and hangs the molds on the drying line, the system is fully compatible with all types of drying lines. For those seeking maximum automation, there is the option of integrating with an auxiliary robotic arm that can automatically hang the shell from the drying line onto the production robot and return it again when finished. In this way, a fully automated shell mold production operation can be achieved, minimizing human error and increasing overall productivity.

🚧 Are you bothered by inconsistent quality and slow production?

In traditional foundries, shell mold production is often dependent on manual labor, leading to quality differences, longer production cycles, and higher operating costs. Constant adjustments and ensuring homogeneous layers are laborious and require significant amounts of time and skilled labor.

✅ Get your time back and increase quality!

Our automatic shell mold making robot is the answer to these challenges. With a fully automated and programmable process, it eliminates human variability and ensures perfect consistency in every mold produced. Speed ​​up your production, reduce scrap and take your foundry to a new level of efficiency and reliability.

🚀 More than just features, real benefits

• Feature: Independent rotary stations with up to 4x higher efficiency -> Benefit: Dramatic increase in production capacity and speed, allowing you to fulfill more demanding orders in less time.
• Function: Precise control of mold movements (rotation, swinging, lifting) -> Benefit: Ensuring perfectly homogeneous layers and minimizing defects, which leads to higher quality castings and reduced scrap.
• Features: User interface for setting up and saving programs -> Benefit: Consistent and repeatable quality for different mold types and sizes without the need for constant manual supervision.
• Feature: Full automation possible with an auxiliary robotic arm -> Benefit: Reduced need for human labor, cost optimization and ability to operate continuously, leading to a faster return on investment.

🎯 Who is it the ideal choice for?

• For foundries and industrial companies that want to modernize and automate the production of shell molds.
• For manufacturers of complex castings where high accuracy and layer consistency are key.
• For companies looking for solutions to increase productivity, reduce operating costs and improve production quality.

🤔 Do you have any concerns? We'll answer them

• Concern: Will installation and integration be difficult? -> Answer: This system is designed to easily integrate with any existing drying lines. Its modular design makes it easy to implement into your operation.
• Concern: How do we ensure smooth operation in case of technical problems? -> Answer: A professional English manual and warranty are available. For any technical questions or service needs, the manufacturer's online engineer guide is available to help with troubleshooting and possible parts replacement.
• Concern: What if we choose the wrong machine configuration? -> Answer: The manufacturer's pre-sales engineers with rich knowledge will help you choose the most suitable machine and solution based on your products and needs. This ensures that you choose the right equipment.

🛠️ Technical specifications

Parameter	Value
Number of stations x number of molds	3x2 (or 4x2) pcs
Max. workpiece size	Ø450 x 500 mm
Working speed	≥3 (or 4) groups/min
Power supply	380V 50Hz (three-phase five-wire system)
Installed power	9 (or 11) kW
Min. turning radius of the suspended mold	R1010mm
Max. swing radius of suspended mold	R1660mm
Dimensions (diameter x height)	approx. Ø1800 x 3000 mm
Weight	approx. 2.8 (or 3.2) T

❓ Frequently Asked Questions (FAQ)

How long does delivery take after ordering?

Most of these robots are custom-built. Delivery is usually possible within 30-60 days after placing an order, which involves careful inspection and tuning of the equipment by the manufacturer to ensure quality.

What should I do if I encounter quality problems during use?

In case of quality problems, the manufacturer's after-sales service is available. Engineers provide 24-hour online support. If replacement parts are needed, they will be sent to you immediately by international express mail.

Is there an English manual and warranty available for the device?

Each machine comes with a professional English operation manual. The warranty period is one year, excluding human factors or wearing parts. An electronic version of the manual is also available.

Why is the delivery time 30-60 days?

The longer delivery time is due to the manufacturer's technicians needing to carefully inspect and fine-tune the equipment to ensure top quality of the machine before shipment. At the same time, the manufacturer is trying to speed up production as much as possible to meet your needs.