Automatic Robotic Welding Station for Fan Impellers FANUC

• ✔ Fully automated system for welding fan impellers
• ✔ Innovative parametric programming for easy change of production type
• ✔ Dramatic increase in the quality and efficiency of welding processes
• ✔ Eliminates the need for hand grinding and guarantees aesthetically perfect welds
• ✔ Workforce optimization and operating cost reduction
• ✔ Visual positioning system for unparalleled precision
• ✔ Robust and reliable FANUC M-20iD-25 welding robot

Introducing a revolutionary automated robotic welding station designed to transform the manufacturing of centrifugal fan impellers. This cutting-edge system completely automates the welding process, resulting in significant improvements in quality, efficiency and reduced operating costs. Advanced technology eliminates complex programming and laborious manual labor.

⚙️ What can this intelligent system do?

• **FANUC M-20iD-25 robot:** The heart of the system for high precision and reliability.
• **Two-axis welding positioner with a load capacity of 1 ton:** Ensures optimal position of the workpiece for welding.
• **Railways with approximately 600mm track:** Extend the robot's working range for greater flexibility.
• **Specialized welding torch system:** Tailored for the specific needs of impeller welding.
• **Megmeet Welding System:** Provides a stable and high-quality welding process.
• **Flexible welding fixture:** Allows quick adjustment and adaptation for different impeller types.
• **Visual Positioning System:** Automatically detects and corrects part position for maximum accuracy and repeatability.
• **Parametric programming system:** Generates welding paths based on fan input parameters, simplifying operation.

🔍 Explore every detail – Welding Innovations

This welding station represents the pinnacle of impeller production automation. With a visual positioning system and parametric programming, the system becomes fully autonomous and unattended. No more complicated manual programming! Simply enter the fan parameters and the system automatically generates the exact welding path. This solves long-standing problems with difficult programming and demanding changes in product types.

The result is not only a reduction in the number of welders needed and overall operating costs, but also a significant improvement in welding quality and efficiency. Welds are strong, consistent and have a beautiful, clean appearance, completely eliminating the need for additional hand grinding. Gain a competitive advantage with technology that addresses the shortcomings of traditional manufacturing processes, such as low efficiency and difficulty in mass production.

❌ Are you bothered by outdated welding methods?

Do you feel that your current welding processes are time-consuming, expensive and inconsistent? Are you struggling with a shortage of skilled welders, complicated programming for each new fan type and high costs for manual finishing work such as grinding? Traditional methods often result in lower quality products and hinder efficient mass production. It’s time for a change that will take your production to the next level.

🚀 Discover the future with FANUC robotic welding!

This automatic welding station is the answer to all your production challenges. It offers complete automation and unattended operation that minimizes human error and maximizes production. With an advanced parametric programming system, you can handle product type changes with the ease of a single button press. Increase the quality of your products, reduce production times and save significant resources. Enter the era of intelligent and efficient production!

🌟 More than just features, real benefits

• Function: Parametric programming with automatic program generation. -> Benefit: Extremely easy to operate, fast product type changes and minimal setup time for maximum flexibility.
• Features: Visual positioning system and flexible fixture. -> Benefit: Unsurpassed weld accuracy and stability, automatic position correction ensures perfect results for every welding.
• Features: Using FANUC M-20iD-25 robot and Megmeet system. -> Benefit: Reliability, long life and top quality welds that meet the highest industry standards.
• Function: Welding without the need for manual grinding. -> Benefit: Reduce finishing costs, speed up the production process and deliver a clean and aesthetic product look straight off the line.
• Function: Save and load welding settings. -> Benefit: Consistent results, easy process reproducibility and quick deployment for repeat production.

🎯 Who is this system the ideal choice for?

• For fan manufacturers who are striving for full automation and a significant reduction in manual welding work.
• For companies that want to radically improve the quality of welded joints and the overall aesthetics of their products.
• For businesses looking for effective solutions to optimize production costs and accelerate production cycles.
• For innovative companies that want to implement Industry 4.0 technologies and unmanned manufacturing into their processes.

🤔 Common concerns and our answers

• Concern: Is the system complex to program and operate for new fan types? -> Answer: Our station uses advanced parametric programming, where you just enter the fan parameters and the system automatically generates the path. In addition, saving settings for different types makes it extremely easy to repeat.
• Concern: How do I ensure consistent weld quality, especially in high volume production? -> Answer: With the FANUC M-20iD-25 robot, visual positioning system and reliable Megmeet welding unit, high accuracy and repeatability are ensured. This guarantees consistent and top quality of every weld, regardless of production volume.
• Concern: What is the return on investment in such an advanced system? -> Answer: Thanks to the elimination of manual grinding, reduced labor costs, significantly increased efficiency and higher product quality, the investment in the system will quickly pay for itself and bring long-term savings and a competitive advantage.

🛠️ Technical specifications

**System type**	Automatic robotic welding station
**Welding robot**	FANUC M-20iD-25
**Welding positioner**	2-axle, load capacity 1 ton
**Taxiways**	Approx. 600 mm travel distance
**Welding system**	Megmeet
**Programming system**	Parametric, with automatic path generation
**Positioning**	Integrated visual positioning system
**Workpiece Compatibility**	Fan impellers without shaft disc case

❓ Frequently Asked Questions

How does the system simplify welding programming?

The system uses parametric programming, which means that you just need to enter the basic fan parameters and the welding path is automatically generated. In addition, settings for different impeller types can be saved and reloaded for quick adaptation.

What are the main benefits for the quality and appearance of welds?

Thanks to the robust FANUC M-20iD-25 robot, visual positioning system and high-quality Megmeet welding system, welds are highly accurate, consistent and strong. The aesthetically clean appearance eliminates the need for hand grinding, saving time and cost.

Is this robotic system suitable for different types and sizes of fan impellers?

Yes, the system is designed with flexibility in mind. Parametric programming and the ability to save settings allow for easy adaptation to different impeller specifications, primarily those without a shaft plate.

How does the system contribute to labor savings and increased production efficiency?

Full automation and unattended operation reduce the reliance on skilled welders and minimize human error, speeding up the production process, increasing throughput, and reducing overall operating costs and waste.

What does the visual positioning system do?

The visual positioning system automatically detects and precisely adjusts the position of the workpiece before and during welding, ensuring that welds are always placed with maximum accuracy and repeatability, which is key to quality.

Is hand grinding necessary after welding with this system?

No, one of the key benefits of the system is that it achieves weld quality and appearance that eliminates the need for additional manual grinding, saving significant costs, time and improving overall production flow.

What brand of robot is part of the system and what is its capacity?

The heart of the system is the high-performance and reliable FANUC M-20iD-25 welding robot, known for its precision and reliability in industrial applications.