Precision collaborative robot for grinding and polishing – 5 kg/1800 mm

• ✔ Precision grinding and polishing of metal surfaces
• ✔ Collaborative operation with a load capacity of up to 5 kg
• ✔ Large working range of 1800 mm for a wide range of applications
• ✔ Intelligent power management with real-time monitoring
• ✔ Automatic process recovery after interruption
• ✔ Easy and intuitive programming without deep knowledge
• ✔ Integrated safety features to protect the operator

Introducing a cutting-edge collaborative robotic system designed for precision grinding, polishing and deburring of metal components. This robot combines high payload and extended working range with advanced technologies to achieve flawless surface finishes.

The ideal solution for manufacturing operations seeking to increase the quality, consistency and efficiency of their finishing processes.

🦾 What can this collaborative robot do?

• Real-time monitoring: Instantly display tool ID, set and actual force, and axial float distance. Allows detailed configuration of force parameters and alert thresholds.
• Automatic work resume: The system automatically continues grinding near the point of interruption (e.g. after an alarm), ensuring a smooth operation without having to restart the entire program.
• Manual sanding simulation: The robot is able to imitate manual sanding techniques, which significantly improves the quality of the surface finish.
• Closed-loop control: Built-in displacement sensors in force-controlled devices, combined with algorithmic residual height detection, ensure precise closed-loop grinding control.
• Safety interlock: The safety lock between the grinding tools and the robot is activated when system abnormalities occur (e.g. overload, tool jamming).
• Easy path creation: Operators can generate grinding paths by recording a minimum number of teach points and setting the path density via a dedicated interface, requiring no specialized programming skills.

🔬 Explore every detail of the SIASUN system

The SIASUN ferrous metal grinding system is the embodiment of advanced robotics. With comprehensive trajectory planning, force control, sophisticated compensation and an extensive expert library, it is able to perform precise grinding and polishing operations with a wide range of materials and products. This ensures consistently high quality of key processes and technological outputs.

Its modular design and intuitive controls allow for rapid deployment and adaptation to different production needs, while intelligent monitoring and safety features guarantee reliable and safe operation.

🔍 Do you solve challenges in precision metal machining?

Are you struggling to achieve consistent surface finish quality? Are your manual processes time-consuming, costly and subject to human error? Do you need to increase productivity while ensuring top-quality finishing operations for your metal components?

🚀 Discover the power of automated grinding and polishing!

This collaborative robotic system is designed to transform your grinding and polishing processes. It offers unprecedented levels of precision, repeatability and efficiency, eliminating imperfections and optimizing production cycles. Allow your workers to focus on higher value-added tasks while the robot ensures a perfect finish.

📈 More than just features, real benefits for your operation!

• Real-time monitoring: Get instant insight into the grinding process, leading to faster optimization and minimal material loss.
• Automatic recovery: Prevents downtime and increases production continuity even in the event of unexpected events.
• Excellent surface quality: Simulation of manual techniques guarantees an unrivaled and consistent final appearance of the products.
• Precise control: Closed-loop force control ensures extreme accuracy and repeatability of results, reducing scrap.
• Easy adaptation: Simple programming enables rapid deployment for new tasks and increases the flexibility of your production process.
• Safe working environment: Integrated safety mechanisms protect the operator and the investment in the robot.

🎯 Who is this robot the ideal choice for?

• For metalworking companies that require high quality and consistency of surface finishes.
• For manufacturers of automotive parts, aerospace components and other industries with strict standards.
• For companies looking to automate finishing processes to increase efficiency and reduce costs.
• For research and development teams focused on innovations in robotics and materials engineering.

🤔 Do you have any concerns? We'll answer them in advance!

• Concern: Is programming a collaborative robot complicated? -> Answer: Thanks to the intuitive interface and the ability to generate paths using a minimum number of teaching points, programming is accessible even to operators without deep programming knowledge.
• Concern: How is the surface finish quality compared to manual work? -> Answer: The robot is designed to simulate manual techniques and, thanks to closed-loop force control, achieves excellent and consistent surface quality, often better than manual work.
• Concern: What happens if there is an error or interruption in the process? -> Answer: The system is equipped with an automatic grinding resume function after interruption and safety interlocks that activate protection in case of abnormalities, minimizing risks and downtime.

Technical specifications

Parameter	Value
Robot type	Collaborative robot
Payload	5 kg
Maximum range	1800mm
Purpose	Grinding, polishing, deburring
Materials	Ferrous metals
Management technology	Trajectory planning, force control, compensation
Sensors	Built-in displacement sensors for force control
Safety features	Safety interlocking of tools and robot
Programming	Point learning, path density setting

Frequently Asked Questions (FAQ)

1. What materials is this robot primarily designed for?

The system is optimized for precision grinding and polishing of ferrous metals, but its flexibility allows adaptation to other materials with appropriate tools.

2. Is it necessary to have experience with robot programming to operate it?

No, the system is designed for intuitive operation. Operators can generate grinding paths simply by recording a minimum number of teach points and setting the path density via a dedicated interface, which does not require in-depth programming knowledge.

3. How does the robot ensure high quality surface finish?

The robot simulates manual grinding techniques and uses built-in displacement sensors for closed-loop force control. This, combined with algorithmic residual height detection, ensures consistent and excellent surface quality.

4. What happens if there is an unexpected interruption to the process (e.g. power outage)?

The system is equipped with an automatic grinding resume function. Once the cause of the interruption (e.g. alarm) is removed, the robot automatically returns to work near the point where the process was stopped, minimizing downtime.

5. What security measures are integrated?

A safety lock between the grinding tools and the robot is automatically activated when system abnormalities such as overload or tool jamming are detected. This protects both the operator and the equipment itself.

6. What is the robot's lifting capacity and reach?

This collaborative robot offers a payload of up to 5 kg and a maximum reach of 1800 mm, allowing it to cover a wide range of applications and handle a variety of workpieces.