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Industrial Welding Robot with 6 Axis and Precision Arc Welding

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Regular price 1 082 943 Kč s DPH
894 994 Kč bez DPH
Regular price Sale price 1 082 943 Kč

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SKU: 1601243766510

Description

  • Industrial Robot Arm✔ Precision arc welding (MIG/MAG/MIC)
  • ✔ 6 axes for maximum flexibility and reach
  • ✔ Repeatable accuracy of ±0.2mm for flawless welds
  • ✔ Increased productivity thanks to non-stop 24/7 operation
  • ✔ Improving weld quality and uniformity
  • ✔ Compact design with fast system response
  • ✔ Optimization of working conditions and reduction of skill requirements

Discover a new era of welding automation with this advanced industrial robot. This cutting-edge device is designed to solve key problems for welders and technicians, bringing unmatched precision, efficiency and safety to your production. Get a reliable partner for repeatable welding tasks that will take your productivity to a whole new level.

Industrial welding robot

⚙️ What can this robot do?

  • Multi-purpose, reprogrammable manipulator with automatic control.
  • Minimum 3, typically 6 programmable axes for industrial automation.
  • Mechanical interface for connecting various tools and end effectors.
  • Equipped with welding tongs or welding/cutting gun.
  • Basic working principle of "learn and reproduce" for easy programming.
  • Supports arc welding (MIG/CO2, MAG, MIC for aluminum and special alloys) and submerged arc welding.
  • More than five degrees of freedom, with six degrees of freedom ensuring any spatial trajectory and position of the welding gun.
  • Point-to-point movement speed reaching over 60 m/min.
  • Repeatable trajectory accuracy ±0.2mm.
  • Linear and circular interpolation swing function with a total of six swing modes to meet the requirements of the welding process.
  • Robot load capacity 5 kg.

🔬 Explore every detail

This industrial welding robot is the epitome of modern robotics, designed for precise and efficient welding. Its multi-purpose and reprogrammable nature makes it easy to adapt to a wide range of industrial applications. Its robust mechanical interface allows for the connection of various tools, while the welding gun (or tongs) equipment ensures top performance in arc welding, including MIG, MAG, MIC and submerged arc welding.

The basic principle of “learning and reproduction” allows the user to easily guide the robot step by step to perform the desired task. The robot automatically remembers the position, stance, movement and welding parameters of each action, creating a program for repeated and consistent execution of operations. With six degrees of freedom, the robot achieves any spatial trajectory and welding gun position, which is crucial for complex welds. In addition, its linear and circular interpolation swing capability with six modes ensures optimal results for various welding processes.

🛠️ Are you bothered by the limitations of manual welding?

Manual welding presents a number of challenges: lack of quality consistency, high demands on worker skills, slow production rates and safety risks. Staff turnover and fatigue can lead to inconsistent welds and unnecessary downtime, reducing the overall efficiency and profitability of your facility. How do you keep up with increasing demands for quality and production volume?

⚡ Get your time back and increase quality!

Our industrial welding robot is designed to overcome these obstacles. It automates the most demanding and repetitive welding tasks, ensuring consistent, high-quality welds with minimal human intervention. You will increase production speed, reduce operating costs and improve the safety of the work environment. Let the robot take care of accuracy and efficiency while your technicians focus on strategic tasks.

Robot welding detail

🌟 More than just features, real benefits

  • Compact structure and multi-joint design: -> Benefit: High agility and large action radius, enabling fast movements and flexible deployment in confined spaces.
  • Advanced control system with fast response: -> Benefit: Immediate response to changes and precise control of the welding process for optimal results.
  • Accelerated operation option: -> Benefit: Dramatically reduce working time and maximize production throughput.
  • Intelligent welding manipulator with wide range of motion: -> Benefit: Provides flexibility for welding complex workpiece shapes and configurations.
  • Stabilization and improvement of weld quality: -> Benefit: Ensures uniformity and consistently high weld quality, minimizing the need for rework.
  • Increase work productivity with 24/7 operation: -> Benefit: Continuous production, optimization of production capacities and faster return on investment.
  • Improving working conditions: -> Benefit: Allows workers to perform tasks in a safer environment, moving them away from dangerous and monotonous activities.
  • Reducing the requirements for operational skills of workers: -> Benefit: Reduces dependence on highly skilled welders and facilitates deployment in production.

🎯 Who is it the ideal choice for?

  • Manufacturing companies and factories looking to automate large-scale production and optimize welding processes.
  • Companies in the automotive, engineering and metal industries that require high weld accuracy and repeatability.
  • Companies oriented towards Industry 4.0 that want to invest in intelligent and autonomous manufacturing solutions.

🤔 Do you have concerns? We'll answer them

  • Concern: Is programming the robot too complicated for my employees? -> Answer: The robot uses an intuitive “learn and reproduce” principle that makes it easy to set up and program tasks even without in-depth coding knowledge. The operator adapts quickly.
  • Concern: What is the return on investment in such a device? -> Answer: Thanks to increased productivity, improved weld quality, reduced labor costs and the possibility of non-stop operation, the investment in robotic welding is quickly repaid. A conservative estimate is about replacing 3-5 human workers.
  • Concern: Is the robot safe to operate in our current work environment? -> Answer: The robot is equipped with safety features and its deployment is accompanied by strict operational and training protocols that ensure a safe work environment.

Technical specifications

Parameter Value
Degrees of freedom 6
Repeatable trajectory accuracy ±0.2mm
Max. speed of point-to-point movement > 60 m/min
Robot load capacity (payload) 5 kg
Swing interpolation modes 6 (linear and circular)
Package contents
Robotic manipulator Yes (6-axis structure)
Robot control box Yes
Welding power source Yes
Wire feeder Yes
Wire spool holder Yes
Welding gun Yes
Connecting cables Yes
Shielding gas Yes
Welding wire Yes

Frequently Asked Questions (FAQ)

In what ways are robots currently programmed?
Currently, the most widespread and sophisticated method of programming using a teach pendant is the point-to-point method.
Can one robot replace several human workers?
A conservative estimate suggests that one robot can replace three to five human workers, significantly increasing productivity and efficiency.
What is the lifespan of industrial robots?
The typical lifespan of robots is between 8 and 10 years, provided they are regularly and properly maintained.
How often does the robot need to be maintained during use?
Robot maintenance should be performed once a year or after every 3,000 minutes of operation to extend its lifespan and ensure optimal performance.
What types of welding can this robot handle?
The robot is capable of arc welding, including MIG (CO2, MAG), MIG for aluminum and special alloys (MIC) and submerged arc welding.
What is included in the basic configuration of a welding robotic system?
The basic configuration includes a robotic manipulator, robot control box, welding power source, wire feeder, wire spool holder, welding gun, connection cables, shielding gas and welding wire.
What are the most important safety instructions when working with a robot?
Before starting work, it is necessary to inspect the entire system. During operation, strict safety precautions must be observed, including wearing PPE and stopping the machine immediately in case of any abnormality. Only trained and certified personnel are allowed to enter the robot's working area.