DJXS-4P: Four-Arm Robot for Automatic Resin Shell Casting

• ✔ Advanced four-arm system for maximum flexibility and efficiency.
• ✔ Patented fifth-generation design ensures top performance and reliability.
• ✔ Fully automated shell casting, dipping and sandblasting processes.
• ✔ Precise control with programmable PLC and intuitive touch screen.
• ✔ Robust mechanical design for long-term operation in demanding conditions.
• ✔ Optimized for high production speed and consistent quality.
• ✔ Energy saving thanks to intelligent control of installed power.

Discover the future of foundry with the DJXS-4P robot, a cutting-edge automated four-arm system that revolutionizes the process of producing precision resin shells. Designed for maximum efficiency and precision, this robot is the ideal solution for modern manufacturing operations.

🚀 What can this robot do?

• Complex mechanical part: A rotating base with four arms, where each arm has lifting, rotating and swinging functions. This allows automated operations of gripping, hanging, dipping, dripping and sanding of the mold shells.
• Advanced Electrical Control: The fully automated system is controlled by a programmable logic controller (PLC) and a user-friendly touch screen. The stepper system ensures precise rotation of the turntable, raising and lowering of the arms, their swinging movement and the rotation of each molding shell.
• Automatic processes: Dipping and sandblasting are fully automated, minimizing the need for human intervention and ensuring consistent quality.

🔍 Explore every detail

The DJXS-4P is the result of many years of development and represents the fifth generation of patented products in the field of robotics for shell production. Its structure is divided into two key parts: mechanical and electrical. The mechanical part is designed for maximum durability and flexibility, allowing precise and repeatable movements required for complex casting processes. The electrical part with PLC and touch screen gives the user full control over the production cycle, while ensuring high accuracy and reliability of the entire system.

With this robot, your operations will gain a significant competitive advantage by shortening production times, reducing errors and optimizing energy consumption. It is a smart investment in the future of your production.

⏳ Are you struggling with time-consuming and inconsistent quality when making shells?

Manual mold shell manufacturing processes are often slow, labor-intensive and prone to human error, leading to inconsistent quality and increased operating costs. To remain competitive in the modern foundry industry, it is essential to find a solution that optimizes and speeds up these key production stages without compromising precision.

💡 Get your time back and increase precision with automation!

The DJXS-4P robot is designed to eliminate the above-mentioned problems. Its automated dipping, sandblasting and shell handling processes not only significantly shorten production cycles, but also guarantee unrivaled consistency and accuracy of every mold produced. Allow your business to move to the next level of efficiency and quality.

🌟 More than just features, real benefits

• Function: Four-arm rotating base with independent movements. -> Benefit: Provides maximum flexibility in mold handling and enables parallel processing, significantly increasing throughput.
• Features: PLC and touch screen control. -> Benefit: Provides intuitive operation and allows easy programming, leading to error minimization and optimization of production processes.
• Function: Automated dipping and sandblasting. -> Benefit: Guarantees unmatched consistency in the quality of final shells and reduces the need for manual labor.
• Function: Optimized electricity consumption. -> Benefit: Reduced operating costs and support for a more sustainable production environment.

🎯 Who is the DJXS-4P the ideal choice for?

• For lost wax precision casting foundries looking for a way to automate and speed up shell production.
• For manufacturing companies that need a reliable and highly accurate solution for high-volume production of molds and shells.
• For innovative companies that want to implement robotic systems into their processes and move towards Industry 4.0.

🤔 Do you have any concerns? We'll answer them!

• Concern: How long does it take to deliver the DJXS-4P robot? -> Answer: Most of these machines are custom-made and the delivery time is between 30-60 days from ordering, which allows for thorough testing and preparation.
• Concern: How is installation and training provided? -> Answer: The manufacturer provides comprehensive support with installation and training of personnel directly at the customer's site to guarantee a smooth start-up and efficient operation.
• Concern: What if I choose the wrong machine? -> Answer: Pre-sales engineers with extensive knowledge are available to design the most suitable solution and machine based on your product requirements, so you can be sure of making the right choice.

⚙️ Technical specifications

Number of stations x Skořepin	3x2 (up to 4x2) pcs
Maximum workpiece size	Ø450 x 500 mm
Working speed	≥3 (up to 4) groups/min
Power supply	380V 50Hz (three-phase five-wire)
Installed power	9 (up to 11) kW (normal operation much less)
Minimum radius of gyration of a suspended shell	R1010mm
Maximum radius of gyration of the suspended shell	R1660mm
Approximate dimensions (ØxH)	Ø1800 x 3000 mm
Approximate weight	2.8 (up to 3.2) tons

❓ Frequently Asked Questions (FAQ)

How long does it take to deliver the DJXS-4P robot after ordering?

Most of these advanced machines are custom-built, with delivery typically within 30-60 days of a firm order, which includes precision manufacturing and testing.

What to do if there are quality problems during product use?

In case of quality problems, 24-hour online support from manufacturer engineers is available for communication and solution. If parts replacement is required, these parts are sent by international express service upon payment.

Does the DJXS-4P robot come with an English manual and warranty card?

Yes, each machine comes with a professional English operation manual. The warranty period is one year, excluding human factors or wearing parts. An electronic version of the manual is also available.

Why is the delivery time so long (30-60 days) if the machine is not in stock?

The long delivery time is due to the need for careful inspection and tuning of the manufacturer's equipment to ensure the highest quality of the machine before shipment. However, the priority is always the speed of production with respect to the customer's needs.

What happens if I choose the wrong machine?

The manufacturer has pre-sales engineers with rich professional knowledge. Based on your products, they will recommend the most suitable machines and solutions to avoid choosing the wrong equipment. In case this happens, the situation will be resolved directly with you.

Who is responsible for installing and commissioning the machine?

The manufacturer is fully responsible for sending its engineers to the buyer's factory within two weeks from the date of arrival of the containers to carry out the commissioning of the machine and training of the personnel. The buyer pays for the return economy class air ticket, hotel and other necessary accommodation for the engineers.