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Automatic line for the production of cereal and peanut bars

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Regular price 18 903 209 Kč s DPH
15 622 487 Kč bez DPH
Regular price Sale price 18 903 209 Kč

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SKU: 1600158328688

Description

  • ✔ Fully automated process from mixing to final cutting and shaping.
  • ✔ Easy adjustment of stick length using advanced PLC control.
  • ✔ Flexible thickness adjustment between 5 mm and 30 mm according to product needs.
  • ✔ Possibility of precise adjustment of the width of the sticks thanks to the cutting shaft.
  • ✔ Optimized cooling and line speed for perfect consistency.
  • ✔ Stainless steel and food-grade plastic construction for maximum hygiene.
  • ✔ Guaranteed compliance with strict GMP standards for food safety.
  • ✔ Incredible versatility for processing a wide range of ingredients and ingredients.

Discover the pinnacle of automation in confectionery and snack production with this state-of-the-art line. Designed for the efficient production of cereal, peanut, protein and caramel bars, this fully automated system transforms your ingredients into perfect products with minimal operator intervention. The ideal solution for anyone looking for reliability, flexibility and hygiene in one.

Automatic bar production line

✨ What can this intelligent line do?

  • Comprehensive automation: From the initial mixing of ingredients to forming, pressing, cooling and precise cutting - everything is fully automatic with minimal human intervention.
  • High adaptability: The line is compatible with a variety of raw materials such as rice, millet, wheat, barley, corn, nuts and various berries, allowing for a wide range of products.
  • Precise dimensional control: Thanks to PLC control, you can easily set the desired length of the bars, while the thickness (5-30 mm) and width are precisely adjustable for the perfect appearance and consistency.
  • Optimal cooling system: The integrated cooling system with adjustable speed ensures that the products solidify quickly and maintain their shape and quality.
  • Hygiene and safety: All parts of the line that come into contact with food are made of stainless steel or approved food-grade plastic, meeting strict GMP standards.

🔍 Explore every detail of manufacturing perfection

This automatic bar production line is a revolution in the production of cereal, peanut, caramel and other snacks. Its modular design includes a raw material and sugar transport section, a mixing unit, a feeding system, a pressing section, a cooling tunnel, a separate cutting unit and an output conveyor. Every step is designed for maximum efficiency and consistency.

The heart of the line is an advanced PLC control that allows easy and precise adjustment of the length of the resulting bars to your requirements. The thickness is simply adjusted by handwheels in a wide range of 5 to 30 mm, while the width is regulated by an intelligent cutting shaft. The flexibility of adjusting the speed and cooling power ensures that each product is perfectly solidified and ready for packaging.

We place great emphasis on hygiene and durability. That is why all components that come into contact with food are made of high-quality stainless steel or certified food-grade plastics, ensuring full compliance with GMP standards and minimizing the risk of contamination. This line is an investment in the future of your production, delivering reliability and first-class results.

😩 Are you bothered by slow, inefficient or inconsistent bar production?

Manual production of cereal and peanut bars is time-consuming, error-prone and often results in inconsistent product quality. Maintaining high hygiene standards while meeting growing demand can be a huge challenge. You need a solution that removes bottlenecks in your production and ensures smooth operation without compromise.

🚀 Automate your production and reach new heights with our line!

Our automated production line is exactly what you need to transform your production. It offers a complete solution for producing a wide range of bars with unmatched efficiency, precision and hygiene. Take the worry out of manual work and focus on innovation and product expansion, while our robotic system takes care of the perfect finish.

Modular production line design

🎯 More than just features: Real benefits for your business

  • Features: Fully automated process from A to Z.
    -> Benefit: Significant reduction in labor costs and increase in daily production capacity.
  • Features: Adjustable length, thickness and width of the product.
    -> Benefit: Endless product customization options and quick response to market demand.
  • Features: Stainless steel and food grade material construction, GMP certified.
    -> Benefit: Ensured the highest level of hygiene, food safety and easy cleaning.
  • Features: Ability to process a wide range of dry and wet ingredients.
    -> Benefit: Expanding the product portfolio and reaching a wider customer base.
  • Function: Precise and consistent shaping and cutting.
    -> Benefit: Reducing waste and ensuring consistent, premium quality of every bar.

👥 For whom is this automatic line the ideal choice?

  • Confectionery and snack manufacturers: From small artisanal operations to large industrial companies that want to streamline and automate their production.
  • Food companies: Looking for a reliable and hygienic solution for the production of cereal, protein or energy bars.
  • Food startups: Who need a flexible and scalable solution for rapid market entry with innovative products.

💭 Do you have any concerns? We'll answer them right away!

  • Concern: Will operating such a complex line be too complicated?
    -> Answer: Thanks to the intuitive PLC control, line setup and management is surprisingly simple and user-friendly.
  • Concern: How do I ensure hygiene during high-volume production?
    -> Answer: All contact parts are made of stainless steel and food-grade plastic, which makes cleaning easy and meets the strictest GMP hygiene standards.
  • Concern: Will the line be flexible enough for my future product innovations?
    -> Answer: Thanks to the wide adjustability of dimensions and compatibility with various raw materials, the line is ready for any future innovations in your product range.

⚙️ Technical specifications and line composition

Product type Automatic production line
Function Mixing, feeding, pressing, cooling, cutting, forming
Stick length control PLC by computer, freely adjustable
Bar thickness range 5 mm – 30 mm (adjustable with handwheels)
Width setting Cutting shaft
Contact parts material Stainless steel / Food grade plastic
Hygiene standards Full compliance with GMP standards
Supported raw materials Rice, millet, wheat, barley, corn, nuts, berries (goji, raisins)
Main components of the line Raw material and sugar transport, mixing part, feeding part, pressing part, cooling part, cutting part, conveyor

❓ Frequently Asked Questions (FAQ)

What types of bars can the line produce?
The line is designed for the production of cereal, peanut, caramel, protein and similar bars from a wide range of raw materials such as rice, millet, wheat, nuts and berries.
Can the dimensions of the final products be adjusted?
Yes, the length of the bars is freely adjustable via PLC. The thickness can be manually adjusted between 5-30 mm and the width is adjustable via the cutting shaft.
What materials are the parts that come into contact with food made of?
All contact parts are made of high-quality stainless steel or certified food-grade plastics, ensuring maximum hygiene and compliance with GMP standards.
Is the line fully automatic?
Yes, the line provides fully automatic mixing, feeding, pressing, cooling, cutting and forming processes, minimizing the need for manual labor.
What are the main advantages of this production line?
The main advantages include a significant increase in production efficiency, consistent product quality, flexibility in setting dimensions and raw materials, and compliance with strict hygiene standards.
Is the line difficult to clean and maintain?
Thanks to materials such as stainless steel and food-grade plastic, cleaning the line is simple and quick, which contributes to maintaining high hygiene standards.
Can I process different types of nuts and seeds on the line?
Absolutely. The line is designed to process a wide range of dry and sticky ingredients, including various nuts, seeds and grains, giving you great flexibility in creating recipes.