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Industrial 4-Arm Robot for Automated Shell Production and Precision Resin Casting with PLC

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Regular price 8 324 394 Kč s DPH
6 879 664 Kč bez DPH
Regular price Sale price 8 324 394 Kč

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Delivery: 60 dnů
Payment: Celá částka

SKU: 1601527196147

Description

  • ✔ Fully automated shell production with PLC control
  • ✔ Precision system with four independent arms for complex tasks
  • ✔ Multifunctional operations: gripping, hanging, dipping, dripping, sandblasting
  • ✔ Increase productivity and efficiency in production processes
  • ✔ Robust construction and CE certification for reliable operation
  • ✔ Supports workpieces up to Ø450x500 mm

Discover the cutting edge in foundry automation with this industrial 4-arm robot, designed for unmatched precision and efficiency in shell manufacturing and resin casting. This system represents the fifth generation of patented robotic solutions that transform traditional manufacturing processes into modern, fully automated operations.

Industrial robot for shell production

🤖 What makes this robot indispensable in production?

  • Mechanical precision: At the heart of the robot is a rotating base with four independent arms. These arms move with amazing fluidity, performing actions such as lifting, rotating and swinging. This allows the robot to handle complete processes from gripping, hanging, dipping and dripping molds to precision sandblasting, ensuring consistent, high-quality output.
  • Intelligent PLC control: The electrical part of the system is based on a programmable logic controller (PLC) and an intuitive touch screen. The stepping system precisely controls the rotation of the turntable and each movement of the arm, as well as the rotation of the individual mold shells. Dipping and sandblasting are fully automatic, minimizing human error and increasing safety.

🔬 Explore every detail of automation

This robust, CE-certified industrial machine is designed to withstand demanding production environments. Its innovative design and patented technologies guarantee reliability and long service life. The integrated PLC control allows flexible programming and easy adaptation to different production requirements, making it a key element for modern foundries and component manufacturers.

By investing in this robot, you not only gain advanced technology, but also the guarantee of an optimized production process that leads to higher efficiency, reduced costs, and uncompromising quality of final products.

❌ Are you bothered by inefficient manual work or outdated systems?

Are you struggling with inconsistent quality, slow production, high scrap rates or lack of safety in your foundry process? Manual shell production is time-consuming, error-prone and often inefficient. Outdated machines cannot keep up with modern demands for accuracy and productivity, leading to high operating costs and loss of competitiveness.

🚀 The revolution in shell production is here!

Introducing the solution that eliminates bottlenecks in your production. This industrial robot is designed to bring full automation and precision to the shell manufacturing and resin casting process. With advanced PLC control and four independent arms, it ensures uncompromising consistency, dramatic speed increases and significant cost reductions. Get your time back and increase your efficiency with this cutting-edge robotic technology.

Close-up view of the robot's working arms

🌟 More than just features – real benefits for your business

  • Function: Full automation of the entire shell production process. -> Benefit: Dramatic reduction in the need for human labor and significant savings in operating costs.
  • Function: Precise control via PLC and touch screen. -> Benefit: Guarantees consistent product quality and minimizes scrap to the lowest possible level.
  • Features: Four independent and programmable arms. -> Benefit: Increased production flexibility and the ability to efficiently perform complex tasks simultaneously.
  • Function: High working speed, up to 3-4 groups per minute. -> Benefit: Significant increase in production capacity and shortening of production cycles.

🎯 Who is this robot the ideal choice for?

  • For modern foundries and companies engaged in the production of precision castings and molds.
  • For automotive companies and engine component manufacturers looking to optimize shell production.
  • For industrial plants that want to automate and increase the efficiency of their production processes with an emphasis on quality.

❓ Are you worried? We have the answers!

  • Concern: Complexity of installation and commissioning. -> Answer: Each machine is supplied with a professional English operating manual, which guides the installation and operation in detail.
  • Concern: Long delivery time for custom-made machines. -> Answer: The long time is a result of careful testing and tuning of the equipment to ensure maximum quality and flawless operation before shipment.
  • Concern: What if there are quality problems during use? -> Answer: There is online support from engineers to solve any problems, providing 24-hour consultation and solutions.
  • Concern: What if I choose the wrong machine for my specific needs? -> Answer: Detailed technical specifications and certifications make the selection transparent and accurate.

🛠️ Technical specifications

Parameter Value
Number of stations x Number of shells 3x2 (optionally 4x2) pcs
Max. workpiece size Ø450 x 500 mm
Working speed ≥3 (optionally 4) groups/min
Power supply 380V 50Hz (three-phase five-wire)
Installed power 9 (optionally 11) kW
Minimum turning radius of the suspended shell 1010mm
Maximum turning radius of the suspended shell 1660mm
Dimensions (approximate) Ø1800 x 3000 mm
Weight (approximate) 2.8 (optionally 3.2) tons
Certification CE

❓ Frequently Asked Questions (FAQ)

How long does delivery take after ordering?
Most of these industrial systems are custom-built, and therefore delivery typically takes 30-60 days after order placement, allowing for detailed configuration and testing.
What to do if there are product quality problems during use?
If after-sales service is required, 24-hour online engineer support is available to solve problems. If parts need to be replaced, they are shipped by international express after payment.
Does the device come with an English manual and warranty card?
Each machine comes with a professional English operation manual. The warranty period is one year, excluding human factors or wearing parts. An electronic version of the manual is also available.
Why is the delivery time for non-stock products 30-60 days so long?
The long delivery time is a result of thorough checks and tuning of the technical equipment to ensure its top quality and flawless operation before shipment.
What if I choose the wrong machine for my needs?
With detailed technical specifications and feature descriptions, you can be sure of the right choice for your specific applications. Accuracy in selection is key.
Who is responsible for installing and debugging the purchased machine?
Commissioning and operator training is often provided by the manufacturer's specialized technicians, ensuring optimal functionality from day one.