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Industrial Welding Robot with 6 Axis | Safe Collaboration and High Precision

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Regular price 2 140 825 Kč s DPH
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Regular price Sale price 2 140 825 Kč

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SKU: 1601250802473

Description

  • ✔ High level of safety and human-machine cooperation
  • ✔ Reliability and stable welding quality with repeatability of ±0.2 mm
  • ✔ Increased productivity thanks to the ability to operate 24/7
  • ✔ Improving working conditions in hazardous environments
  • ✔ Reduction of operator qualification requirements
  • ✔ Compact construction with multi-joint design for a wide range of motion
  • ✔ Fast and precise movement with point-to-point speed > 60 m/min

Introducing a cutting-edge industrial welding robot designed for modern manufacturing environments. This collaborative robot revolutionizes welding processes by combining high safety, reliability and the ability to seamlessly interact with human operators. Optimize your production processes and achieve unparalleled weld quality with this intelligent solution.

Main picture of welding robot

🤖 What can this robot do?

  • Universal use for all arc welding and cutting technologies, including MIG, MAG, CO2 welding, TIG welding (for chrome-nickel steel and aluminum) and submerged arc welding.
  • It has six axes of freedom, which ensures any spatial trajectory and position of the welding gun.
  • Linear and circular interpolated oscillation functions with a total of six oscillation modes to meet the most demanding welding process requirements.
  • Support for advanced technologies such as weld tracking, information capture, offline programming and intelligent control for maximum efficiency and quality.
  • The point-to-point movement speed reaches more than 60 m/min and the repeat trajectory accuracy is ±0.2 mm.

⚙️ Explore every detail

This industrial welding robot is defined by the International Organization for Standardization (ISO) as a multi-purpose, reprogrammable manipulator with at least three programmable axes, intended for use in industrial automation. Its basic working principle is the reproduction of learning, where the user guides the robot step by step to perform a specific task. During this process, the robot automatically records the position, attitude, movement and welding parameters of each action and subsequently generates a program for continuous execution of all operations.

Once the learning is complete, simply give the robot a start command and it will repeat the learned movements exactly, step by step. The complete arc welding robot system includes a manipulator, a control system, a welding device and a clamping device for the weldment, often with rotary tables for efficient switching of working ranges. This robust robot with a payload of 5 kg represents a flexible and high-performance solution for a wide range of welding applications.

A key component of the robot is its teach pendant, which serves as an interface between the application and the user. It provides safe shutdown, monitors the behavior of the robot and the device, and allows manual control, writing, testing, and running programs. It allows you to monitor the robot's status in real time, including joint angles, speed, acceleration, and system information.

🤔 Are you bothered by low productivity and challenging working conditions?

In modern manufacturing, companies face constant pressure to increase productivity, maintain high quality and reduce operating costs. Manual welding is often slow, error-prone and exposes workers to dangerous conditions. Qualified welders are increasingly difficult to find and their training is time-consuming and costly.

🚀 Get your time back and increase quality with robotic precision!

This industrial welding robot is the perfect solution to these challenges. With its automation, high precision and continuous operation capability, it eliminates bottlenecks in production. It frees human resources from monotonous and dangerous tasks, allowing them to focus on more complex activities, and improves overall ergonomics and workplace safety. Investing in this robot means investing in the future of your production.

Welding robot in operation

📈 More than just features, real benefits

  • Compact structure: Minimizes space requirements and allows flexible integration into existing production lines.
  • Stabilizes and improves welding quality: Ensures homogeneous welds and eliminates human errors, leading to higher product reliability.
  • Increased labor productivity: The ability to operate continuously 24 hours a day, 7 days a week significantly speeds up production cycles.
  • Improving working conditions: Allows workers to move from dangerous and monotonous tasks to safer and more creative positions.
  • Reducing worker skill requirements: Robotic automation reduces the need for highly specialized welders, simplifying recruitment and training.
  • Faster control system response: Ensures dynamic and efficient execution of every welding task.

🎯 Who is it the ideal choice for?

  • Manufacturing companies: Especially in the automotive industry, construction and agricultural machinery production, or metal furniture, where mass production and weld quality are key.
  • Medium and large workshops: Who want to automate welding processes, increase capacity and reduce operating costs.
  • Companies seeking innovation: For those who want to implement Industry 4.0 solutions and maintain a competitive advantage.

❓ Do you have concerns? We will answer them

  • Concern: Is the robot difficult to program and operate? -> Answer: Basic programming is done via an intuitive teach pendant (demonstrator), which allows point-by-point learning and easy parameter setting.
  • Concern: How often does the robot require maintenance and what is its lifespan? -> Answer: The robot has a standard lifespan of 8-10 years and the recommended maintenance is once a year or after 3000 operating minutes, which ensures its long-term and reliable operation.
  • Concern: Is the robot capable of collaborating with humans in a safe mode? -> Answer: Yes, the robot is designed with a high level of safety and features for human-machine cooperation, which allows for safe interaction in the workplace.

🛠️ Technical specifications and package contents

Property/Component Detail
Robot type Industrial arc welding robot
Number of axes 6
Load capacity (payload) 5 kg
Repeated trajectory accuracy ±0.2mm
Point-to-point movement speed > 60 m/min
Swing modes 6 (linear and circular interpolation)
Robot body (manipulator) 1x
Robot control box 1x
Welding power source 1x
Wire feeder 1x
Wire spool holder 1x
Welding gun 1x
Cable connection kit 1x

❓ Frequently Asked Questions (FAQ)

How many ways can robots currently be programmed?
Currently, there is one main, proven method of programming: point-to-point programming using a teach pendant (demonstrator).
Can one robot replace several human workers?
A conservative estimate shows that one robot can effectively replace the work of three to five human workers, especially for repetitive and demanding tasks.
What is the lifespan of industrial robots?
The standard lifespan of industrial robots is between 8-10 years, provided they are regularly and properly maintained.
How often does the robot need to be maintained during use?
To extend the life and ensure optimal performance, robot maintenance should be performed once a year or after every 3000 operating minutes.