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DJXS-4P: Industrial 4-arm robot for efficient mold production

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Regular price 10 087 530 Kč s DPH
8 336 802 Kč bez DPH
Regular price Sale price 10 087 530 Kč

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SKU: 1601256190251

Description

  • ✔ 4-arm design with 8 axes for maximum flexibility
  • ✔ Fully automated mold dipping and sandblasting processes
  • ✔ High efficiency: up to 4 groups of molds per minute
  • ✔ Patented fifth generation design for optimal performance
  • ✔ Precise control via PLC and intuitive touch screen
  • ✔ Robust industrial design for demanding production environments
  • ✔ Energy-optimized operation reducing operating costs

Introducing the DJXS-4P, a cutting-edge 4-arm industrial robot designed to revolutionize investment casting mold manufacturing processes. This advanced system combines precision mechanics with intelligent control to ensure unmatched efficiency and consistency in your production. This is the fifth generation of a patented product that brings cutting-edge technology to your factory.

DJXS-4P industrial robot for shell production

🤖 What can the DJXS-4P do?

  • Innovative mechanical part with a rotating base, which is equipped with four independent arms.
  • Each arm has lifting, rotating and swinging functions, which allows for complex manipulation of molds.
  • The robot performs key actions such as gripping, hanging, dipping, dripping, and sandblasting the mold.
  • The electrical part is controlled by a highly reliable programmable logic controller (PLC) and an intuitive touch screen.
  • The stepper system precisely drives the rotation of the turntable, the raising and lowering of each arm, and the rotation of individual molds.
  • Fully automated dipping and sandblasting processes run automatically and with high repeatability.

🔍 Discover the power of precision and efficiency

The DJXS-4P is the result of many years of development and represents the pinnacle of robotic solutions for investment casting. Its design is optimized for continuous operation and high loads, ensuring a long service life and minimal maintenance. Thanks to the combination of mechanical precision and smart control, you will not only achieve faster production, but also a significant improvement in the quality and homogeneity of your products. Each cycle is optimized for maximum time and material savings, while maintaining absolute control over the entire process.

This robot integrates easily into existing production lines and becomes a key element of your automated factory. Its robustness and reliability ensure long-term, trouble-free operation even in the most demanding industrial conditions, allowing you to focus on innovation and expanding your production.

⚠️ Are you struggling with inefficient mold production?

Traditional methods of manufacturing investment casting molds are often labor-intensive, time-inefficient, and prone to human error, resulting in inconsistent quality and increased operating costs. Manual handling of fragile molds poses a safety risk to workers and slows down the entire production cycle. If you are looking for a reliable solution that will remove these obstacles and take your production to the next level, the DJXS-4P is the answer.

✅ Get unmatched precision and speed

The DJXS-4P offers a comprehensive solution to these challenges. By automating the entire shell manufacturing process – from dipping to sandblasting – it eliminates human error, ensures consistent quality and drastically reduces production times. Imagine consistent quality, reduced operating costs and the ability to scale production without compromise. This robot is designed to turn your investment into a quick return on investment and a long-term competitive advantage in the market.

A close-up view of the DJXS-4P industrial robot arms

🚀 From features to real business benefits

  • 4-arm design: Provides flexible and comprehensive handling of multiple molds simultaneously. -> Benefit: Maximizes throughput and minimizes cycle times, significantly increasing production capacity.
  • PLC and touch control: Enables precise programming and easy operation with minimal training requirements. -> Benefit: Guarantees repeatable quality and reduces the need for highly skilled labor.
  • Automatic dipping and sandblasting: Ensures consistent and controlled processes without human error. -> Benefit: Eliminates variability in mold quality and reduces material waste.
  • Large workpiece capacity (⌀450x500mm): Allows handling and processing of a wide range of mold sizes. -> Benefit: Provides high flexibility for various production requirements and orders, expands product portfolio.

💡 Who is the DJXS-4P the ideal choice for?

  • For investment casting foundries looking to increase automation, quality and production volume.
  • For manufacturing plants that require precise and repeatable production of ceramic molds with minimal deviations.
  • For companies in the automotive, aerospace, weapons and engineering industries, where precision and reliability of production processes are critical.

❓ Are you worried? We have the answers.

  • Concern: How long does it take to deliver and install such a complex machine? -> Answer: Due to the high level of customization and careful inspection, delivery takes 30-60 days. In addition, the seller provides complete installation and training of personnel at your plant to ensure rapid integration into operation.
  • Concern: What if I choose the wrong machine for my needs? -> Answer: Our team of pre-sales engineers has rich experience and will help you choose the most suitable robot configuration exactly according to your products and production requirements, to avoid wrong selection and optimize your investment.
  • Concern: How is the service and support handled in case of problems? -> Answer: In case of quality problems, 24-hour online engineer support is available for quick solution. Replacement parts are provided by international express after payment. The warranty period is one year (excluding human factors and consumable parts).

⚙️ Technical specifications

Number of stations x Number of molds 3x2 (optionally 4x2) pcs
Max. workpiece size ⌀450 x 500 mm
Working speed ≥3 (optionally 4) groups/min
Power supply 380V 50Hz (three-phase five-wire)
Installed power 9 (optionally 11) kW (normal operation much lower)
Min. turning radius of the suspended mold R1010mm
Max. swing radius of the suspended mold R1660mm
Dimensions approx. ⌀1800 x 3000 mm
Weight approx. 2.8 (optionally 3.2) t

⁉️ Frequently Asked Questions

How long does delivery take after ordering?
Most of our machines are custom-made and can be delivered within 30-60 days of ordering. The long delivery time is due to the careful inspection and tuning of the equipment by our technicians to ensure optimal quality before shipment.
What should I do if I find quality problems during use?
In case of quality problems, if you need after-sales service, you can contact us via wechat/whatsapp for communication and quick solution. Our engineers provide 24-hour online guidance. If parts need to be replaced, we will arrange for them to be sent quickly by international express after payment.
Does the machine have an English manual and warranty card?
Each machine comes with a professional English operation manual. The warranty period is one year, excluding human factors or wearing parts. In addition, we can provide an electronic version of the English manual for easy access.
Who is responsible for the installation and commissioning of the purchased machine?
The seller is fully responsible for sending its engineers within two weeks from the date of arrival of the containers to the buyer's factory to carry out the commissioning of the machine and training of the buyer's personnel. The buyer is responsible for the return economy air ticket, hotel and other necessary accommodation for the seller's engineers.
What if I choose the wrong machine?
We have pre-sales engineers with rich professional knowledge. We will provide you with the most suitable machines and solutions according to your products. Before placing an order, we will ensure that you do not choose the wrong machine. If this happens, we will actively solve the problem with you.