{"product_id":"automatic-robotic-welding-system-for-centrifugal-fan-impeller-cnc-lathe-welding-seam-fan-blade-welding-robot-station","title":"Automatic Robotic Welding Station for Fan Impellers FANUC","description":"\u003cstyle\u003e\n          .text-primary { color: #50c0e2; }\n          .product-image { max-width: 100%; height: auto; display: block; margin: 20px auto; }\n          .specs-table { width: 100%; border-collapse: collapse; margin: 20px 0; }\n          .specs-table td, .specs-table th { border: 1px solid #ddd; padding: 10px; text-align: left; }\n          .specs-table tr:nth-child(even){ background-color: #f9f9f9; }\n          .specs-table th { background-color: #50c0e2; color: white; }\n          .product-gallery { display: grid; grid-template-columns: repeat(auto-fit, minmax(250px, 1fr)); gap: 15px; margin-top: 30px; }\n          .product-gallery-image { width: 100%; height: auto; border-radius: 8px; box-shadow: 0 4px 8px rgba(0,0,0,0.1); object-fit: cover; }\n      \u003c\/style\u003e\n\u003cul\u003e\n\n\u003cli class=\"text-primary\"\u003e ✔ Fully automated system for welding fan impellers\u003c\/li\u003e\n\n\u003cli class=\"text-primary\"\u003e ✔ Innovative parametric programming for easy change of production type\u003c\/li\u003e\n\n\u003cli class=\"text-primary\"\u003e ✔ Dramatic increase in the quality and efficiency of welding processes\u003c\/li\u003e\n\n\u003cli class=\"text-primary\"\u003e ✔ Eliminates the need for hand grinding and guarantees aesthetically perfect welds\u003c\/li\u003e\n\n \u003cli class=\"text-primary\"\u003e✔ Workforce optimization and operating cost reduction\u003c\/li\u003e\n\n\u003cli class=\"text-primary\"\u003e ✔ Visual positioning system for unparalleled precision\u003c\/li\u003e\n\n\u003cli class=\"text-primary\"\u003e ✔ Robust and reliable FANUC M-20iD-25 welding robot\u003c\/li\u003e\n\n\n\u003c\/ul\u003e\n\n\u003cp\u003e Introducing a revolutionary automated robotic welding station designed to transform the manufacturing of centrifugal fan impellers. This cutting-edge system completely automates the welding process, resulting in significant improvements in quality, efficiency and reduced operating costs. Advanced technology eliminates complex programming and laborious manual labor. \u003c\/p\u003e\n\n\u003cimg alt=\"Robotic welding system for impellers\" class=\"product-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_1.png\"\u003e\n\u003ch3 class=\"text-primary\"\u003e ⚙️ What can this intelligent system do?\u003c\/h3\u003e\n\n\u003cul\u003e\n\n\u003cli\u003e **FANUC M-20iD-25 robot:** The heart of the system for high precision and reliability.\u003c\/li\u003e\n\n\u003cli\u003e **Two-axis welding positioner with a load capacity of 1 ton:** Ensures optimal position of the workpiece for welding.\u003c\/li\u003e\n\n\u003cli\u003e **Railways with approximately 600mm track:** Extend the robot's working range for greater flexibility.\u003c\/li\u003e\n\n \u003cli\u003e**Specialized welding torch system:** Tailored for the specific needs of impeller welding.\u003c\/li\u003e\n\n\u003cli\u003e **Megmeet Welding System:** Provides a stable and high-quality welding process.\u003c\/li\u003e\n\n\u003cli\u003e **Flexible welding fixture:** Allows quick adjustment and adaptation for different impeller types.\u003c\/li\u003e\n\n\u003cli\u003e **Visual Positioning System:** Automatically detects and corrects part position for maximum accuracy and repeatability.\u003c\/li\u003e\n\n\u003cli\u003e **Parametric programming system:** Generates welding paths based on fan input parameters, simplifying operation.\u003c\/li\u003e\n\n\n\u003c\/ul\u003e\n\n\u003ch3 class=\"text-primary\"\u003e 🔍 Explore every detail – Welding Innovations\u003c\/h3\u003e\n\n \u003cp\u003eThis welding station represents the pinnacle of impeller production automation. With a visual positioning system and parametric programming, the system becomes fully autonomous and unattended. No more complicated manual programming! Simply enter the fan parameters and the system automatically generates the exact welding path. This solves long-standing problems with difficult programming and demanding changes in product types.\u003c\/p\u003e\n\n\u003cp\u003e The result is not only a reduction in the number of welders needed and overall operating costs, but also a significant improvement in welding quality and efficiency. Welds are strong, consistent and have a beautiful, clean appearance, completely eliminating the need for additional hand grinding. Gain a competitive advantage with technology that addresses the shortcomings of traditional manufacturing processes, such as low efficiency and difficulty in mass production.\u003c\/p\u003e\n\n\u003ch3 class=\"text-primary\"\u003e ❌ Are you bothered by outdated welding methods?\u003c\/h3\u003e\n\n \u003cp\u003eDo you feel that your current welding processes are time-consuming, expensive and inconsistent? Are you struggling with a shortage of skilled welders, complicated programming for each new fan type and high costs for manual finishing work such as grinding? Traditional methods often result in lower quality products and hinder efficient mass production. It’s time for a change that will take your production to the next level.\u003c\/p\u003e\n\n\u003ch3 class=\"text-primary\"\u003e 🚀 Discover the future with FANUC robotic welding!\u003c\/h3\u003e\n\n\u003cp\u003e This automatic welding station is the answer to all your production challenges. It offers complete automation and unattended operation that minimizes human error and maximizes production. With an advanced parametric programming system, you can handle product type changes with the ease of a single button press. Increase the quality of your products, reduce production times and save significant resources. Enter the era of intelligent and efficient production! \u003c\/p\u003e\n\n\u003cimg alt=\"Detail of robotic welding of the impeller\" class=\"product-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_2.jpg\"\u003e\n \u003ch3 class=\"text-primary\"\u003e🌟 More than just features, real benefits\u003c\/h3\u003e\n\n\u003cul\u003e\n\n\u003cli\u003e\n\n \u003cstrong class=\"text-primary\"\u003eFunction:\u003c\/strong\u003e Parametric programming with automatic program generation. -\u0026gt; \u003cstrong class=\"text-primary\"\u003eBenefit:\u003c\/strong\u003e Extremely easy to operate, fast product type changes and minimal setup time for maximum flexibility.\u003c\/li\u003e\n\n\u003cli\u003e\n\n \u003cstrong class=\"text-primary\"\u003eFeatures:\u003c\/strong\u003e Visual positioning system and flexible fixture. -\u0026gt; \u003cstrong class=\"text-primary\"\u003eBenefit:\u003c\/strong\u003e Unsurpassed weld accuracy and stability, automatic position correction ensures perfect results for every welding.\u003c\/li\u003e\n\n\u003cli\u003e\n\n \u003cstrong class=\"text-primary\"\u003eFeatures:\u003c\/strong\u003e Using FANUC M-20iD-25 robot and Megmeet system. -\u0026gt; \u003cstrong class=\"text-primary\"\u003eBenefit:\u003c\/strong\u003e Reliability, long life and top quality welds that meet the highest industry standards.\u003c\/li\u003e\n\n\u003cli\u003e \n\u003cstrong class=\"text-primary\"\u003eFunction:\u003c\/strong\u003e Welding without the need for manual grinding. -\u0026gt; \u003cstrong class=\"text-primary\"\u003eBenefit:\u003c\/strong\u003e Reduce finishing costs, speed up the production process and deliver a clean and aesthetic product look straight off the line.\u003c\/li\u003e\n\n\u003cli\u003e\n\n \u003cstrong class=\"text-primary\"\u003eFunction:\u003c\/strong\u003e Save and load welding settings. -\u0026gt; \u003cstrong class=\"text-primary\"\u003eBenefit:\u003c\/strong\u003e Consistent results, easy process reproducibility and quick deployment for repeat production.\u003c\/li\u003e\n\n\n\u003c\/ul\u003e\n\n\u003ch3 class=\"text-primary\"\u003e 🎯 Who is this system the ideal choice for?\u003c\/h3\u003e\n\n\u003cul\u003e\n\n\u003cli\u003e For fan manufacturers who are striving for full automation and a significant reduction in manual welding work.\u003c\/li\u003e\n\n\u003cli\u003e For companies that want to radically improve the quality of welded joints and the overall aesthetics of their products.\u003c\/li\u003e\n\n\u003cli\u003e For businesses looking for effective solutions to optimize production costs and accelerate production cycles.\u003c\/li\u003e\n\n \u003cli\u003eFor innovative companies that want to implement Industry 4.0 technologies and unmanned manufacturing into their processes.\u003c\/li\u003e\n\n\n\u003c\/ul\u003e\n\n\u003ch3 class=\"text-primary\"\u003e 🤔 Common concerns and our answers\u003c\/h3\u003e\n\n\u003cul\u003e\n\n\u003cli\u003e\n\n \u003cstrong class=\"text-primary\"\u003eConcern:\u003c\/strong\u003e Is the system complex to program and operate for new fan types? -\u0026gt; \u003cstrong class=\"text-primary\"\u003eAnswer:\u003c\/strong\u003e Our station uses advanced parametric programming, where you just enter the fan parameters and the system automatically generates the path. In addition, saving settings for different types makes it extremely easy to repeat.\u003c\/li\u003e\n\n\u003cli\u003e\n\n \u003cstrong class=\"text-primary\"\u003eConcern:\u003c\/strong\u003e How do I ensure consistent weld quality, especially in high volume production? -\u0026gt; \u003cstrong class=\"text-primary\"\u003eAnswer:\u003c\/strong\u003e With the FANUC M-20iD-25 robot, visual positioning system and reliable Megmeet welding unit, high accuracy and repeatability are ensured. This guarantees consistent and top quality of every weld, regardless of production volume.\u003c\/li\u003e\n\n\u003cli\u003e \n\u003cstrong class=\"text-primary\"\u003eConcern:\u003c\/strong\u003e What is the return on investment in such an advanced system? -\u0026gt; \u003cstrong class=\"text-primary\"\u003eAnswer:\u003c\/strong\u003e Thanks to the elimination of manual grinding, reduced labor costs, significantly increased efficiency and higher product quality, the investment in the system will quickly pay for itself and bring long-term savings and a competitive advantage.\u003c\/li\u003e\n\n\n\u003c\/ul\u003e\n\n\u003ch2 class=\"text-primary\"\u003e 🛠️ Technical specifications\u003c\/h2\u003e\n\n\u003ctable class=\"specs-table\"\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **System type**\u003c\/td\u003e\n\n\u003ctd\u003e Automatic robotic welding station\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **Welding robot**\u003c\/td\u003e\n\n\u003ctd\u003e FANUC M-20iD-25\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **Welding positioner**\u003c\/td\u003e\n\n\u003ctd\u003e 2-axle, load capacity 1 ton\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **Taxiways**\u003c\/td\u003e\n\n\u003ctd\u003e Approx. 600 mm travel distance\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **Welding system**\u003c\/td\u003e\n\n\u003ctd\u003e Megmeet\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **Programming system**\u003c\/td\u003e\n\n\u003ctd\u003e Parametric, with automatic path generation\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **Positioning**\u003c\/td\u003e\n\n\u003ctd\u003e Integrated visual positioning system\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\u003ctr\u003e\n\n\u003ctd\u003e **Workpiece Compatibility**\u003c\/td\u003e\n\n\u003ctd\u003e Fan impellers without shaft disc case\u003c\/td\u003e\n\n\n\u003c\/tr\u003e\n\n\n\u003c\/table\u003e\n\n\u003ch2 class=\"text-primary\"\u003e ❓ Frequently Asked Questions\u003c\/h2\u003e\n\n\u003cdl\u003e\n\n\u003cdt\u003e \u003cstrong class=\"text-primary\"\u003eHow does the system simplify welding programming?\u003c\/strong\u003e\n\u003c\/dt\u003e\n\n \u003cdd\u003eThe system uses parametric programming, which means that you just need to enter the basic fan parameters and the welding path is automatically generated. In addition, settings for different impeller types can be saved and reloaded for quick adaptation.\u003c\/dd\u003e\n\n\u003cdt\u003e \u003cstrong class=\"text-primary\"\u003eWhat are the main benefits for the quality and appearance of welds?\u003c\/strong\u003e\n\u003c\/dt\u003e\n\n\u003cdd\u003e Thanks to the robust FANUC M-20iD-25 robot, visual positioning system and high-quality Megmeet welding system, welds are highly accurate, consistent and strong. The aesthetically clean appearance eliminates the need for hand grinding, saving time and cost.\u003c\/dd\u003e\n\n\u003cdt\u003e \u003cstrong class=\"text-primary\"\u003eIs this robotic system suitable for different types and sizes of fan impellers?\u003c\/strong\u003e\n\u003c\/dt\u003e\n\n\u003cdd\u003e Yes, the system is designed with flexibility in mind. Parametric programming and the ability to save settings allow for easy adaptation to different impeller specifications, primarily those without a shaft plate.\u003c\/dd\u003e\n\n \u003cdt\u003e\u003cstrong class=\"text-primary\"\u003eHow does the system contribute to labor savings and increased production efficiency?\u003c\/strong\u003e\u003c\/dt\u003e\n\n\u003cdd\u003e Full automation and unattended operation reduce the reliance on skilled welders and minimize human error, speeding up the production process, increasing throughput, and reducing overall operating costs and waste.\u003c\/dd\u003e\n\n\u003cdt\u003e \u003cstrong class=\"text-primary\"\u003eWhat does the visual positioning system do?\u003c\/strong\u003e\n\u003c\/dt\u003e\n\n\u003cdd\u003e The visual positioning system automatically detects and precisely adjusts the position of the workpiece before and during welding, ensuring that welds are always placed with maximum accuracy and repeatability, which is key to quality.\u003c\/dd\u003e\n\n\u003cdt\u003e \u003cstrong class=\"text-primary\"\u003eIs hand grinding necessary after welding with this system?\u003c\/strong\u003e\n\u003c\/dt\u003e\n\n\u003cdd\u003e No, one of the key benefits of the system is that it achieves weld quality and appearance that eliminates the need for additional manual grinding, saving significant costs, time and improving overall production flow.\u003c\/dd\u003e\n\n \u003cdt\u003e\u003cstrong class=\"text-primary\"\u003eWhat brand of robot is part of the system and what is its capacity?\u003c\/strong\u003e\u003c\/dt\u003e\n\n\u003cdd\u003e The heart of the system is the high-performance and reliable FANUC M-20iD-25 welding robot, known for its precision and reliability in industrial applications. \u003c\/dd\u003e\n\n\n\u003c\/dl\u003e\n\n\u003cvideo controls=\"\" height=\"auto\" loading=\"lazy\" width=\"100%\"\u003e\n\u003csource src=\"https:\/\/www.svet-robotu.cz\/play\/u\/2153292369\/p\/1\/e\/6\/t\/1\/d\/hd\/6000293504447.mp4\" type=\"video\/mp4\"\u003e\n Your browser does not support video playback. \n\u003c\/source\u003e\u003c\/video\u003e\n\u003cdiv class=\"product-gallery\"\u003e\n\n\u003cimg alt=\"Welding demonstration\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_3.jpg\"\u003e\n\u003cimg alt=\"Robot in action\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_5.jpg\"\u003e\n\u003cimg alt=\"Detail of welding torch\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_6.png\"\u003e\n\u003cimg alt=\"Control panel\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_7.jpg\"\u003e\n\u003cimg alt=\"Complete station\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_8.png\"\u003e\n\u003cimg alt=\"Workspace visualization\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_9.jpg\"\u003e\n\u003cimg alt=\"Technological diagram\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_10.jpg\"\u003e\n\u003cimg alt=\"Close-up view of the workpiece\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_11.jpg\"\u003e\n\u003cimg alt=\"Wiring diagram\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_12.jpg\"\u003e\n\u003cimg alt=\"Parameter settings\" class=\"product-gallery-image\" loading=\"lazy\" src=\"https:\/\/svet-robotu.b-cdn.net\/live_production\/ID66CE08B0\/Description_Images\/ID66CE08B0_13.png\"\u003e\n\n\n\n\n\n\n\u003c\/div\u003e","brand":"svet-robotu.cz","offers":[{"title":"Delivery within 60 days \/ Buy - 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